Most Popular Roll Forming Machines in Bosnia and Herzegovina

Bosnia and Herzegovina has a growing manufacturing and construction sector that increasingly relies on advanced roll forming machines to produce high-quality metal profiles. Roll forming machines are essential for creating structural profiles, roofing panels, metal framing, and other metal-based components used in various industries. This guide explores the most popular roll forming machines in Bosnia and Herzegovina, including machine types, specifications, applications, and maintenance requirements. It also explains how Machine Matcher can assist buyers in selecting, inspecting, and purchasing the right machine to meet their needs.

Types and Specifications of Popular Roll Forming Machines

1. Roofing Sheet Roll Forming Machines

   • Specifications:

     • Roller Material: High-strength chrome-plated steel

     • Frame Size: 350-450 H-beam with reinforced structure

     • Motors: 5.5 kW to 15 kW motors, depending on production capacity

     • PLC System: Siemens or Mitsubishi PLC for automation

     • Speed: 8-15 meters per minute

     • Hydraulic Cutting System: High-precision cutting with adjustable length control

   • Profiles Produced: Trapezoidal panels, corrugated sheets, and metal tiles.

   • Industries Using These Machines: Roofing, cladding, and construction sectors.

2. C/Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 with heat treatment for durability

     • Frame Size: 400 H-beam or custom heavy-duty steel

     • Motors: 11 kW with a hydraulic station of 7.5 kW

     • PLC System: Fully automated with a control panel

     • Speed: 12-18 meters per minute

     • Punching and Notching: Servo motors with hydraulic punching

   • Profiles Produced: C, Z, and U-shaped profiles used in structural applications.

   • Industries Using These Machines: Warehousing, industrial buildings, and steel construction.

3. Floor Deck Roll Forming Machines

   • Specifications:

     • Roller Material: High-strength alloy steel

     • Frame Size: 450 H-beam welded frame

     • Motors: 7.5-15 kW motors with hydraulic cutting

     • PLC System: Intelligent control with automatic length measurement

     • Speed: 8-12 meters per minute

   • Profiles Produced: Composite floor decking used in multi-story buildings.

   • Industries Using These Machines: High-rise buildings, bridges, and commercial construction.

4. Door Frame Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 with polishing and hardening

     • Frame Size: 350 H-beam

     • Motors: 5.5 kW with servo-driven punching

     • PLC System: Fully automatic with touch-screen control

     • Speed: 10-15 meters per minute

   • Profiles Produced: Door frames, window frames, and metal sills.

   • Industries Using These Machines: Residential, commercial, and industrial buildings.

5. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Material: Heavy-duty steel rollers with chrome coating

     • Frame Size: 500 H-beam for stability

     • Motors: 18.5 kW with hydraulic station

     • PLC System: Programmable with precision cutting

     • Speed: 10-15 meters per minute

   • Profiles Produced: W-beam and Thrie-beam guardrails.

   • Industries Using These Machines: Road infrastructure, highway safety, and transportation projects.

Main Cities and Areas Using These Machines

• Sarajevo: Construction and infrastructure projects.

• Banja Luka: Industrial and commercial projects.

• Mostar: Roofing and metal fabrication industries.

• Zenica: Heavy industry and metal manufacturing.

• Tuzla: Warehousing and steel structure manufacturing.

Maintenance Requirements for Roll Forming Machines

1. Regular Lubrication: Keep the rollers and cutting blades well-lubricated to reduce wear and extend machine life.

2. Alignment Check: Ensure proper alignment of rollers to maintain consistent profile dimensions.

3. Hydraulic System Inspection: Regularly inspect hydraulic pumps, hoses, and valves to prevent leaks and maintain consistent pressure.

4. PLC and Electrical System Check: Ensure smooth operation by inspecting control systems and PLC connections.

5. Blade and Roller Cleaning: Prevent debris buildup by cleaning rollers and cutting blades after each shift.

Price Range for Roll Forming Machines Internationally

• Roofing Sheet Roll Forming Machines: $20,000 - $50,000

• C/Z Purlin Roll Forming Machines: $40,000 - $80,000

• Floor Deck Roll Forming Machines: $30,000 - $70,000

• Door Frame Roll Forming Machines: $15,000 - $40,000

• Highway Guardrail Roll Forming Machines: $60,000 - $120,000

Main Manufacturers of Roll Forming Machines in Bosnia and Herzegovina

• Metal Engineering d.o.o. Sarajevo

• Technoform d.o.o.

• Metal Roll d.o.o. Mostar

• Euroform Bosnia

Setup and Operation of Roll Forming Machines

1. Machine Positioning: Place the machine on a stable, vibration-free surface.

2. Power Connection: Ensure the correct power supply is connected to avoid voltage fluctuations.

3. Material Feeding: Feed the coil into the machine with the desired profile width and thickness.

4. Roller Adjustment: Adjust roller position to align with the profile design.

5. PLC Configuration: Input profile length, cutting intervals, and other necessary data.

6. Test Run and Calibration: Run a test cycle to verify profile accuracy before full production.

Why Machine Matcher is Your Best Choice

Machine Matcher simplifies the buying process by helping you select the ideal roll forming machine that suits your specific profile requirements. Our platform offers:

• Inspection and Quality Assurance: We conduct thorough inspections to ensure machines meet international quality standards.

• Customized Recommendations: Our experts guide you to choose machines that align with your production goals.

• Technical Support and After-Sales Service: We provide ongoing technical assistance to ensure smooth operation.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Typical Applications of Roll Forming Machines

• Roofing and cladding profiles

• Structural profiles for steel buildings

• Floor decking for multi-level structures

• Highway guardrails and safety barriers

• Window and door frames for commercial buildings

Troubleshooting Common Issues

1. Profile Distortion: Check roller alignment and pressure adjustment.

2. Inconsistent Lengths: Recalibrate PLC and cutting systems.

3. Excessive Wear on Rollers: Apply regular lubrication and replace worn rollers.

4. Hydraulic System Malfunctions: Inspect hydraulic fluid levels and check for leaks.

5. Electrical Faults: Verify wiring and PLC connections to eliminate faults.

Limitations of Roll Forming Machines

• Profile Restrictions: Limited to pre-designed profile shapes.

• Material Thickness Limitations: Machines may not handle very thick or hard materials.

• Setup Time: Initial setup and calibration may take time, especially for customized profiles.

Benefits of Roll Forming Machines

• High Efficiency: Continuous production with minimal manual intervention.

• Cost-Effectiveness: Reduced material waste and high production speed.

• Precision and Consistency: Consistent profile dimensions with minimal errors.

• Versatility: Ability to produce various profiles for different industries.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure a clean and stable environment for machine placement.

2. Electrical and Hydraulic Connection: Connect power and hydraulic systems as per manufacturer guidelines.

3. Calibration and Test Run: Configure the PLC system and run a test batch to ensure accuracy.

4. Operator Training: Train operators on machine control, safety procedures, and troubleshooting.

5. Final Inspection: Inspect machine performance and production output.

Operation and Maintenance Guidelines

• Daily Checks: Inspect lubrication levels and roller alignment.

• Weekly Maintenance: Clean cutting blades and rollers, check hydraulic fluid.

• Monthly Maintenance: Verify electrical connections and PLC configuration.

• Annual Inspection: Perform a complete assessment of machine components and replace any worn-out parts.

Design Standards for Roll Forming Machines

• ISO 9001 Certification: Ensures quality control during manufacturing.

• CE Certification: Compliance with European safety standards.

• ASTM Standards: Applicable to metal forming and fabrication.

• EN Standards: Ensures conformity to European machine safety norms.

Conclusion

Roll forming machines play a crucial role in Bosnia and Herzegovina’s industrial sector, supporting various industries such as construction, infrastructure, and metal fabrication. Choosing the right machine involves considering profile types, machine specifications, and operational needs. Machine Matcher offers expert guidance, inspections, and purchasing assistance to ensure you get the best roll forming machine to suit your profile needs. Contact Machine Matcher today to discuss your roll forming machine requirements and streamline your purchasing process.

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