Most Popular Roll Forming Machines in Vietnam

Vietnam’s rapidly growing construction and manufacturing sectors have driven high demand for roll forming machines. These machines play a vital role in producing various metal profiles used in roofing, wall cladding, purlins, and other industrial applications. In this article, we will explore the most popular roll forming machines in Vietnam, including their specifications, profiles, industries served, and key regions where they are used. Additionally, we will cover maintenance requirements, pricing, manufacturers, machine setup, troubleshooting, and other critical details to help buyers make informed decisions.

1. Types of Popular Roll Forming Machines in Vietnam

A. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Material: High-grade steel with chrome coating

  • Frame Structure: 350 H-beam or 400 H-beam frame

  • Motor Power: 5.5 to 7.5 kW depending on profile

  • Cutting System: Hydraulic cutting with 5 MPa pressure

  • Control System: PLC (Programmable Logic Controller) with touch screen

  • Speed: 12-15 meters per minute

• Profiles Used:

  • Corrugated roofing sheets

  • Trapezoidal profiles

  • Standing seam panels

• Industries Served:

  • Residential and commercial roofing

  • Agricultural and industrial buildings

• Key Cities and Areas of Use:

  • Ho Chi Minh City, Hanoi, Da Nang, Binh Duong, and Hai Phong

B. Purlin Roll Forming Machines (C/Z/U Profiles)

• Specifications:

  • Roller Material: GCr15 steel with heat treatment

  • Frame Structure: Welded steel plate with stress relief treatment

  • Motor Power: 11 to 15 kW for heavy-duty purlins

  • Cutting System: Hydraulic punch and cut-off system

  • PLC System: Delta/Siemens PLC with automatic size adjustment

  • Speed: 10-20 meters per minute

• Profiles Used:

  • C, Z, and U-shaped purlins

  • Thickness: 1.5 mm to 3.0 mm

• Industries Served:

  • Industrial construction

  • Warehouses and prefabricated buildings

• Key Cities and Areas of Use:

  • Industrial zones in Ho Chi Minh City, Binh Duong, and Dong Nai

C. Door Frame and Shutter Roll Forming Machines

• Specifications:

  • Roller Material: Cr12 steel with hard chrome plating

  • Frame Structure: Welded frame with high rigidity

  • Motor Power: 5.5 kW to 7.5 kW

  • Control System: PLC with encoder-based length measurement

  • Speed: 8-12 meters per minute

• Profiles Used:

  • Door frames for steel doors

  • Roller shutters

• Industries Served:

  • Residential and commercial building projects

  • Industrial facilities

• Key Cities and Areas of Use:

  • Ho Chi Minh City, Hanoi, and Can Tho

D. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 with heat treatment

  • Frame Structure: Heavy-duty welded steel

  • Motor Power: 15 kW for high-strength steel profiles

  • Cutting System: Hydraulic cutting with 10 MPa pressure

  • Speed: 10-12 meters per minute

• Profiles Used:

  • W-beam and thrie-beam guardrails

• Industries Served:

  • Highway infrastructure and road safety

• Key Cities and Areas of Use:

  • Road development projects across Hanoi and Ho Chi Minh City

2. Maintenance Requirements

• Lubrication: Regular lubrication of rollers and bearings to prevent wear and tear.

• Alignment Check: Periodic inspection to ensure roller alignment and correct profile formation.

• Hydraulic System Maintenance: Monitor and replace hydraulic oil every 6-12 months.

• PLC System Check: Ensure PLC systems and sensors function properly to avoid errors.

3. Price Range of Roll Forming Machines Internationally

• Roofing Sheet Roll Forming Machines: $20,000 - $50,000

• Purlin Roll Forming Machines: $30,000 - $70,000

• Door Frame and Shutter Machines: $25,000 - $45,000

• Highway Guardrail Machines: $60,000 - $120,000

4. Key Manufacturers of Roll Forming Machines in Vietnam

• Thanh Dat Machinery – Specializing in roofing and purlin machines

• Hoang Gia Tech – Manufacturer of customized roll forming machines

• Viet Steel Machinery – Leading supplier of roof panel roll formers

• Metal Roll Forming Co., Ltd. – Expertise in industrial-grade roll forming solutions

5. Setup and Operation of Roll Forming Machines

• Setup Steps:

  • Positioning and leveling of the machine

  • Loading of coil onto the uncoiler

  • Feeding the coil through the guide system

  • Calibration and setup of the roller die alignment

  • Programming PLC for required profile specifications

• Operation Steps:

  • Start-up of the machine and monitoring system performance

  • Continuous feeding of the coil

  • Hydraulic cutting after profile formation

  • Quality inspection of formed profiles

6. Typical Applications of Roll Forming Machines

• Roofing and Wall Panels – Used in commercial and residential construction.

• Purlins and Structural Sections – Essential for steel building frameworks.

• Guardrails and Highway Safety Barriers – Critical for road safety and infrastructure.

• Roller Shutters and Door Frames – Widely used in industrial and commercial buildings.

7. Troubleshooting Common Issues

• Misalignment of Profiles: Realign rollers and check calibration.

• Hydraulic System Failure: Inspect and replace hydraulic oil or check for leaks.

• PLC System Errors: Reset the system and troubleshoot error codes.

• Uneven Cutting: Adjust the cutting blade and verify hydraulic pressure.

8. Limitations of Roll Forming Machines

• Limited Profile Variety: Fixed tooling limits flexibility in profile changes.

• High Initial Investment: Machines with advanced PLC systems can be expensive.

• Material Thickness Constraints: Not suitable for extremely thick or thin materials.

9. Benefits of Roll Forming Machines

• High Production Efficiency: Continuous operation reduces downtime.

• Consistent Profile Accuracy: High precision with minimal waste.

• Versatility in Profiles: Machines can be customized for multiple profiles.

• Lower Labor Costs: Automation reduces the need for manual labor.

10. Installation and Commissioning of Roll Forming Machines

• Site Preparation: Ensure foundation and power supply are ready.

• Machine Positioning and Alignment: Level and secure the machine to avoid vibration.

• Initial Run and Calibration: Test the machine and verify profile accuracy.

• Training Operators: Provide operational and maintenance training to staff.

11. Operation and Maintenance Guidelines

• Daily Maintenance: Clean and lubricate moving parts.

• Monthly Inspection: Check roller wear and ensure hydraulic system efficiency.

• Annual Overhaul: Replace worn-out parts and conduct system diagnostics.

12. Design Standards for Roll Forming Machines

• ISO 9001 Certification: Ensures quality management systems.

• CE Marking: Compliance with European safety standards.

• ASTM Standards: Ensures profile accuracy and material specifications.

How Machine Matcher Can Help You Buy the Best Roll Forming Machine

Machine Matcher has extensive experience helping clients worldwide find the right roll forming machines to meet their profile and project needs. Our services include:

• Profile Analysis: We assess your profile requirements and recommend suitable machines.

• Vendor Inspection and Quality Assurance: We verify the quality and reliability of manufacturers in Vietnam and internationally.

• Logistics and Shipping Support: Assistance with arranging the safe transport of machines.

• Technical Guidance: Our experts provide setup and installation support to ensure smooth commissioning.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]