Most Popular Roll Forming Machines in Germany

Germany is a global leader in industrial manufacturing and metal fabrication, with a growing demand for high-quality roll forming machines. Roll forming machines play a significant role in producing precision-formed metal profiles used across various industries. This blog explores the most popular roll forming machines in Germany, including their specifications, profiles produced, industries that rely on them, key areas of use, maintenance requirements, pricing, manufacturers, setup, operation, and more. It also explains how Machine Matcher can help you find the best roll forming machine to meet your profile needs.

Types of Popular Roll Forming Machines in Germany

1. Roofing Sheet Roll Forming Machines

   • Specifications:

     • Roller Material: High-grade steel with hard chrome plating

     • Cutting System: Hydraulic cutting with automatic length control

     • Frame: Heavy-duty welded frame with robust construction

     • Motor: 5–7.5 kW depending on production speed

     • PLC System: Advanced Siemens or Mitsubishi control systems

     • Speed: 10–15 meters per minute

   • Profiles Used: Trapezoidal, corrugated, standing seam, and tile profiles

   • Industries: Construction, roofing, and infrastructure

   • Main Cities/Areas: Berlin, Hamburg, Munich, and Stuttgart

2. C/Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Material: Hardened steel with chrome plating

     • Hydraulic Punching and Cutting System

     • Frame Size: 350–450 mm with heavy-duty base structure

     • Motor: 7.5–15 kW depending on profile size

     • PLC System: Programmable with touch-screen interface

     • Speed: 20–25 meters per minute

   • Profiles Used: C and Z purlins of various sizes

   • Industries: Warehousing, industrial construction, and commercial buildings

   • Main Cities/Areas: Frankfurt, Düsseldorf, Bremen, and Leipzig

3. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Material: 45# Steel with heat treatment

     • Hydraulic Cutting System with automatic punch die sets

     • Frame: 600 mm with reinforced steel structure

     • Motor: 22–30 kW depending on machine capacity

     • PLC System: Fully automated with error detection systems

     • Speed: 10–12 meters per minute

   • Profiles Used: W-beam and Thrie-beam guardrails

   • Industries: Road safety, infrastructure, and highway construction

   • Main Cities/Areas: Cologne, Stuttgart, and Berlin

4. Steel Deck Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 with high wear resistance

     • Servo Motor: 11–15 kW for high-speed production

     • Cutting System: Hydraulic shearing with precision alignment

     • Frame: 500 mm structural steel with advanced base support

     • PLC System: Siemens automation with remote diagnostic support

     • Speed: 20–30 meters per minute

   • Profiles Used: Steel decking for construction

   • Industries: Industrial flooring, high-rise buildings, and prefabrication

   • Main Cities/Areas: Munich, Frankfurt, and Hamburg

Typical Applications of Roll Forming Machines in Germany

• Construction Sector: Roofing sheets, C/Z purlins, and steel decking

• Infrastructure Projects: Highway guardrails and bridge components

• Renewable Energy Industry: Solar mounting profiles

• Industrial Fabrication: Structural steel, shelves, and panel profiles

Setup and Operation of Roll Forming Machines

1. Installation and Commissioning

   • Positioning and alignment of the machine on a solid foundation

   • Electrical connection to a suitable power supply (Germany uses 400V, 50 Hz for industrial equipment)

   • Calibration of rollers and cutting system

   • Software configuration for profile dimensions and settings

2. Operation Steps

   • Loading of steel coil into the uncoiler

   • Threading the strip through rollers for initial alignment

   • PLC-controlled profile configuration and adjustment

   • Monitoring cutting accuracy and speed settings

   • Quality control inspection during production

Maintenance Requirements for Roll Forming Machines

• Daily Maintenance:

  • Lubricate moving parts and check hydraulic oil levels

  • Inspect roller alignment and remove metal shavings

• Weekly Maintenance:

  • Tighten bolts and inspect electrical connections

  • Clean and recheck hydraulic systems

• Monthly Maintenance:

  • Replace worn rollers and check punch and cutting dies

  • Calibrate PLC system for profile accuracy

Price Range for Roll Forming Machines Internationally

• Roofing Sheet Roll Forming Machines: $25,000 – $60,000

• C/Z Purlin Roll Forming Machines: $50,000 – $120,000

• Highway Guardrail Roll Forming Machines: $80,000 – $200,000

• Steel Deck Roll Forming Machines: $70,000 – $150,000

Main Manufacturers of Roll Forming Machines in Germany

1. Schwartmanns Maschinenbau – Renowned for high-precision machines for the construction industry.

2. Dreistern GmbH – Leading supplier of roll forming systems with advanced automation.

3. WAFIOS AG – Specializes in metal profile processing machines.

4. Trumpf GmbH – Manufacturer of high-end CNC systems and roll forming solutions.

How Machine Matcher Can Help with Inspections and Buying

Machine Matcher specializes in helping clients source, inspect, and purchase the best roll forming machines suited to their profile requirements. Our experts provide:

• Detailed Inspections: We perform a comprehensive evaluation of new and used machines to ensure functionality, quality, and performance.

• Customized Recommendations: We match your profile needs to the most suitable roll forming machine available in Germany and globally.

• Negotiation and Logistics: We handle price negotiations, coordinate delivery, and ensure hassle-free setup and installation.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Troubleshooting Issues of Roll Forming Machines

1. Roller Misalignment:

   • Check roller calibration and adjust settings in the PLC system.

2. Inconsistent Profile Dimensions:

   • Inspect for worn rollers and replace them if necessary.

3. Hydraulic Cutting System Failure:

   • Ensure proper lubrication and check for hydraulic leaks.

Limitations of Roll Forming Machines

• Profile Flexibility: Limited ability to switch between complex profiles.

• Material Constraints: Thickness and type of steel coil may affect machine performance.

• Production Speed: High-precision profiles may reduce output speed.

Benefits of Roll Forming Machines

• Cost Efficiency: High production rates with minimal material waste.

• Profile Consistency: Precise and repeatable profile dimensions.

• Automation Integration: Advanced PLC systems reduce manual labor.

Design Standards for Roll Forming Machines in Germany

• DIN EN ISO 9001: Quality management system standards.

• DIN 8586: Standards for metal forming processes.

• CE Marking: Compliance with EU safety and performance standards.

Conclusion

Germany’s roll forming machine market is thriving with applications in construction, infrastructure, and industrial sectors. From roofing sheet machines to C/Z purlin systems, these machines are critical for producing high-precision metal profiles. Machine Matcher ensures that buyers receive the best value by helping with inspections, purchases, and machine recommendations. To speak to one of our roll forming machine experts, contact us today using the details provided above.