Most Popular Roll Forming Machines in Luxembourg

Luxembourg, though a small country, has a growing industrial sector with a significant focus on metal fabrication, steel production, and construction. Roll forming machines play a vital role in these industries, helping manufacturers produce consistent and high-quality metal profiles used in roofing, construction, automotive, and other sectors. This blog explores the most popular roll forming machines in Luxembourg, their specifications, applications, maintenance requirements, pricing, and why Machine Matcher is the best platform to find and purchase the right machine for your profile needs.

Types of Roll Forming Machines Popular in Luxembourg

1. Roofing Panel Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade steel with chrome coating

  • Frame Size: 300-400mm thick steel frame

  • Motors: 5.5 kW - 11 kW with frequency control

  • Cutting System: Hydraulic cutting with 3-5mm tolerance

  • PLC System: Siemens or Delta with touch screen controls

  • Machine Speed: 15-20m/min

• Profiles Used: Trapezoidal roofing sheets, corrugated panels, standing seam panels

• Industries Using It: Construction, residential roofing, commercial and industrial roofing

• Main Cities Using This Machine: Luxembourg City, Esch-sur-Alzette, Differdange

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Materials: GCr15 steel with hardness HRC58-62

  • Punching and Notching: Servo motor-driven punching system

  • Frame Size: 350mm H-beam frame

  • Motors: 11-15 kW with AC motors

  • PLC System: Panasonic or Mitsubishi with multi-language interface

  • Machine Speed: 10-12m/min

• Profiles Used: C and Z purlins with variable sizes

• Industries Using It: Commercial and industrial buildings, steel structures, warehousing

• Main Cities Using This Machine: Dudelange, Pétange, Grevenmacher

3. Deck Roll Forming Machines

• Specifications:

  • Roller Materials: Cr12 steel with heat treatment

  • Frame Size: 400mm welded H-beam frame

  • Motors: 15-20 kW with hydraulic cutting system

  • Cutting System: Hydraulic guillotine with ±2mm tolerance

  • PLC System: Schneider Electric or Siemens with touch control

  • Machine Speed: 12-15m/min

• Profiles Used: Floor deck, roof deck profiles

• Industries Using It: Commercial building construction, steel decking applications

• Main Cities Using This Machine: Ettelbruck, Diekirch, Remich

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: 45# steel with heat treatment

  • Frame Size: 450mm thick steel plate

  • Motors: 18-25 kW with hydraulic system

  • PLC System: Siemens with real-time monitoring

  • Machine Speed: 8-12m/min

• Profiles Used: W-beam and thrie-beam guardrails

• Industries Using It: Highway safety and construction, public infrastructure projects

• Main Cities Using This Machine: Mersch, Wiltz, Clervaux

Typical Applications of Roll Forming Machines in Luxembourg

1. Roofing and Cladding – Roll forming machines are widely used for manufacturing roofing panels and cladding profiles for residential and commercial buildings.

2. Steel Structures – C and Z purlins produced using roll forming machines are essential for creating steel frameworks and warehouse structures.

3. Decking and Flooring – Floor decking panels for construction projects are manufactured using deck roll forming machines.

4. Highway Infrastructure – Highway guardrails are manufactured using specialized roll forming machines to ensure public safety and traffic management.

Main Manufacturers of Roll Forming Machines in Luxembourg

While Luxembourg is not a major hub for manufacturing roll forming machines, several international companies supply these machines to industries in the country. Major manufacturers include:

• Dallan S.p.A. (Italy) – Provides high-quality roll forming machines for roofing and cladding.

• Jouanel Industrie (France) – Offers compact and precise machines for panel and profile production.

• Faccin Group (Italy) – Supplies machines for guardrails and industrial profiles.

Price Range of Roll Forming Machines Internationally

The price of roll forming machines varies depending on the complexity, customization, and speed of the machine. Typical international price ranges include:

• Roofing Panel Roll Forming Machines: $25,000 - $60,000

• C and Z Purlin Machines: $40,000 - $90,000

• Deck Roll Forming Machines: $60,000 - $120,000

• Guardrail Roll Forming Machines: $80,000 - $150,000

Setup and Operation of Roll Forming Machines

1. Installation and Commissioning:

   • Place the machine on a leveled surface.

   • Connect the electrical and hydraulic systems.

   • Calibrate the PLC system for the desired profile.

   • Test the machine to ensure smooth operation.

2. Operation:

   • Load the coil onto the uncoiler.

   • Set the profile dimensions using the control panel.

   • Run a test cycle and make adjustments if necessary.

   • Monitor production and perform periodic inspections.

Maintenance Requirements for Roll Forming Machines

• Daily Maintenance: Lubricate moving parts and check for loose bolts.

• Weekly Maintenance: Clean rollers and inspect hydraulic systems.

• Monthly Maintenance: Check motor alignment and test PLC calibration.

• Annual Maintenance: Perform full system diagnostics and replace worn-out components.

Troubleshooting Common Issues in Roll Forming Machines

1. Inconsistent Profile Dimensions: Adjust roller alignment and verify PLC settings.

2. Hydraulic System Failure: Check for oil leakage and clean the hydraulic filter.

3. Motor Overheating: Inspect for excessive load or incorrect motor settings.

4. Machine Jamming: Clear the rollers and check coil feeding alignment.

Limitations of Roll Forming Machines

• Profile Restrictions: Limited to specific profile sizes and shapes.

• Material Constraints: Works best with pre-specified gauges and materials.

• Initial Setup Time: Configuration and calibration can be time-consuming for new profiles.

Benefits of Roll Forming Machines

• High Efficiency: Consistent profile production with minimal manual intervention.

• Cost-Effective Production: Reduced labor costs and high-speed operation.

• Customization Options: Machines can be customized for specific profiles and gauges.

• Durability and Reliability: Long-lasting performance with proper maintenance.

Design Standards for Roll Forming Machines

• ISO 9001: Ensures consistent quality management systems.

• CE Certification: Compliance with European safety standards.

• ANSI Standards: Safety and operational guidelines for industrial machinery.

How Machine Matcher Can Help with Inspection and Buying

Machine Matcher simplifies the process of buying roll forming machines by offering a range of services tailored to your needs:

• Expert Inspection: We ensure that the machine you purchase meets quality and performance standards.

• Customized Recommendations: We help you select the right machine for your profile needs.

• Global Vendor Network: Access trusted manufacturers and suppliers with verified credentials.

• Negotiation and Pricing Assistance: We ensure you get the best price for your investment.

• Logistics and Delivery Support: We manage shipping and installation for seamless setup.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Conclusion

Roll forming machines play an integral role in Luxembourg’s construction and steel industries. From roofing panels to guardrails, these machines contribute to efficient and high-quality production. Whether you are looking to invest in a new roll forming machine or upgrade your existing setup, Machine Matcher provides expert guidance and a trusted platform to meet your needs.