Posted on Wednesday, January 17, 2024
Mauritius, a rapidly developing island nation, has seen a growing demand for metal fabrication machinery, particularly roll forming machines. With industries expanding in sectors like construction, manufacturing, renewable energy, and infrastructure, roll forming has become a crucial part of production in key regions across the country. In this guide, we explore the most popular roll forming machines in Mauritius, their specifications, the types of profiles they produce, the industries that rely on them, and everything you need to know before purchasing a roll forming machine in this region.
Specifications:
Roller Material: GCr15 hardened steel, chrome coated
Forming Stations: 12–18 depending on profile
Drive System: Chain or gearbox drive
Main Motor Power: 5.5 kW – 15 kW
Speed: 10–15 m/min (can go up to 45 m/min with upgraded systems)
Cutting System: Hydraulic shearing with Cr12Mov blades
Control System: PLC (Siemens or Delta)
Profile: Trapezoidal and corrugated roof sheets made from galvanized steel, aluminum, or color-coated steel, in thicknesses from 0.3 mm to 0.8 mm.
Industries: Residential and commercial roofing, warehouse construction, government infrastructure projects.
Specifications:
Rollers: Heat-treated steel with long-lasting chrome finish
Stations: 12–20 forming stations
Motor Power: 7.5–15 kW
Speed: 10–20 m/min
Hydraulic Power: 4–5.5 kW
Control System: Touchscreen PLC
Profile: Narrow rib wall panels, flush wall panels, or interlocking designs.
Industries: Architectural wall cladding for office buildings, hotels, shopping malls, and industrial plants.
Specifications:
Rollers: Forged steel with carburizing heat treatment
Size Range: 80–300 mm widths
Material Thickness: 1.5 mm to 3.0 mm
Punching System: Servo motor controlled for pre-punching holes
Cutting System: Flying saw or hydraulic cut-off
Speed: Up to 20 m/min
Profile: Adjustable profiles for C and U shapes, mainly for structural applications.
Industries: Pre-engineered buildings, solar farms, steel structure frameworks.
Specifications:
Material Compatibility: Galvanized steel, aluminum, and pre-painted steel
Forming Stations: 16–22
Control System: PLC with encoder for length accuracy
Drive Type: Chain or gearbox
Speed: 8–12 m/min
Profile: Half-round or box-style gutter profiles.
Industries: Rainwater drainage systems for commercial and residential buildings.
Specifications:
Material Gauge: 0.8–1.5 mm
Roller Stations: 24–32
Motor Power: 15–30 kW
Speed: 15–25 m/min
Cutting: Hydraulic with full-profile blade
Extra: Safety covers and automatic stacker optional
Profile: Metal floor deck profiles with embossing for concrete grip.
Industries: Multi-story buildings, bridges, industrial flooring.
Construction and Roofing: Most common use for roof panels, wall cladding, and gutter profiles.
Steel Frame Buildings: C/U purlin machines are essential here.
Solar Projects: Mounting bracket profiles produced by roll forming are popular in renewable energy setups.
Infrastructure: Metal decking machines for bridges and public works.
Agricultural Facilities: Corrugated panels for sheds and storage facilities.
While Mauritius is a relatively small island nation, the demand for roll forming machines is concentrated in these key areas:
Port Louis: The capital city and industrial hub with growing commercial and public construction.
Curepipe: A center for residential development and roofing fabrication.
Beau Bassin-Rose Hill: Growing in light manufacturing and solar projects.
Vacoas-Phoenix: Popular for steel structure businesses and wall cladding production.
Quatre Bornes and Grand Baie: Expanding areas with high-end residential and resort projects needing customized profiles.
To ensure your roll forming machine runs efficiently and lasts for years, regular maintenance is essential:
Daily Checks:
Clean rollers and remove debris or metal dust
Check for unusual noises or vibration
Weekly Tasks:
Inspect and lubricate chains or gearbox
Test the hydraulic system for leaks or pressure loss
Monthly Maintenance:
Calibrate PLC settings and length measurement systems
Sharpen or replace cutting blades
Annual Inspection:
Overhaul hydraulic pump and motor bearings
Recoat rollers if chrome is worn
Machines must be placed on a level surface with secure foundation bolts.
Electrical connections must match power supply (usually 380V/3-phase).
Coil feeding systems and hydraulic systems must be primed and tested.
Load material coil on the uncoiler
Thread the strip through the guiding system
Use the touchscreen PLC to enter desired length and quantity
Start machine and monitor production via control panel
Automatic shearing and stacking can be enabled if available
Training can be provided by manufacturers or suppliers during installation.
Prices vary based on machine type, specifications, and whether the machine is new or used.
Machine Type | Low-End (USD) | High-End (USD) |
---|---|---|
Roof Panel | $18,000 | $65,000 |
Cladding | $22,000 | $70,000 |
C/U Purlin | $28,000 | $90,000 |
Gutter | $15,000 | $45,000 |
Decking | $35,000 | $120,000 |
Custom features such as fast change systems, stackers, and remote PLC control will increase the price.
Mauritius imports most of its roll forming machines, typically from China, Turkey, and Europe. However, there are local agents and distributors who specialize in installation and after-sales support.
Some international manufacturers popular in Mauritius:
Chinese brands like Botou, Liming, and Zhongyuan
Turkish manufacturers offering CE-certified machines
European suppliers with advanced automation features
Local Mauritian dealers also provide refurbished machines, especially roof and gutter roll forming units.
Q: Can I use the same machine for both wall and roof profiles?
A: Not usually. Each profile requires its own roller design, but combo machines or interchangeable cassettes can be an option for some buyers.
Q: What power supply do I need?
A: Most machines require a 3-phase power supply, typically 380V. Always confirm before purchasing.
Q: Do I need a technician to install the machine?
A: Yes, setup and alignment are critical. Always use trained technicians provided by the supplier or a local service agent.
Q: Is it better to buy a new or used roll forming machine in Mauritius?
A: New machines come with warranties and better automation. Used machines are cheaper but may require maintenance. Machine Matcher helps you decide based on your budget and goals.
Q: Can I get training on how to use the machine?
A: Yes, most suppliers offer on-site training during installation or remote guidance through video calls.
At Machine Matcher, we specialize in helping you choose the right roll forming machine for your specific profile needs—whether you're producing roofing sheets, purlins, gutters, or deck panels. With a global inventory of new and used machines, and expertise across 170+ countries, we ensure your machine is matched to your material specs, production volume, and budget.
We offer:
Expert consultation before purchase
Profile matching and machine recommendations
Access to machines from trusted international manufacturers
Shipping and installation coordination
Support for both new and used machines
Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
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