Most Popular Roll Forming Machines in Mauritius

This guide covers the most popular roll forming machines in Mauritius: Types, Industries, Costs, and Expert Buying Help

Posted on Wednesday, January 17, 2024

Mauritius, a rapidly developing island nation, has seen a growing demand for metal fabrication machinery, particularly roll forming machines. With industries expanding in sectors like construction, manufacturing, renewable energy, and infrastructure, roll forming has become a crucial part of production in key regions across the country. In this guide, we explore the most popular roll forming machines in Mauritius, their specifications, the types of profiles they produce, the industries that rely on them, and everything you need to know before purchasing a roll forming machine in this region.

Most Popular Roll Forming Machines in Mauritius

1. Roof Panel Roll Forming Machines

Specifications:

  • Roller Material: GCr15 hardened steel, chrome coated

  • Forming Stations: 12–18 depending on profile

  • Drive System: Chain or gearbox drive

  • Main Motor Power: 5.5 kW – 15 kW

  • Speed: 10–15 m/min (can go up to 45 m/min with upgraded systems)

  • Cutting System: Hydraulic shearing with Cr12Mov blades

  • Control System: PLC (Siemens or Delta)

Profile: Trapezoidal and corrugated roof sheets made from galvanized steel, aluminum, or color-coated steel, in thicknesses from 0.3 mm to 0.8 mm.

Industries: Residential and commercial roofing, warehouse construction, government infrastructure projects.

2. Wall Cladding Roll Forming Machines

Specifications:

  • Rollers: Heat-treated steel with long-lasting chrome finish

  • Stations: 12–20 forming stations

  • Motor Power: 7.5–15 kW

  • Speed: 10–20 m/min

  • Hydraulic Power: 4–5.5 kW

  • Control System: Touchscreen PLC

Profile: Narrow rib wall panels, flush wall panels, or interlocking designs.

Industries: Architectural wall cladding for office buildings, hotels, shopping malls, and industrial plants.

3. C/U Purlin Roll Forming Machines (Interchangeable Type)

Specifications:

  • Rollers: Forged steel with carburizing heat treatment

  • Size Range: 80–300 mm widths

  • Material Thickness: 1.5 mm to 3.0 mm

  • Punching System: Servo motor controlled for pre-punching holes

  • Cutting System: Flying saw or hydraulic cut-off

  • Speed: Up to 20 m/min

Profile: Adjustable profiles for C and U shapes, mainly for structural applications.

Industries: Pre-engineered buildings, solar farms, steel structure frameworks.

4. Gutter Roll Forming Machines

Specifications:

  • Material Compatibility: Galvanized steel, aluminum, and pre-painted steel

  • Forming Stations: 16–22

  • Control System: PLC with encoder for length accuracy

  • Drive Type: Chain or gearbox

  • Speed: 8–12 m/min

Profile: Half-round or box-style gutter profiles.

Industries: Rainwater drainage systems for commercial and residential buildings.

5. Decking Roll Forming Machines

Specifications:

  • Material Gauge: 0.8–1.5 mm

  • Roller Stations: 24–32

  • Motor Power: 15–30 kW

  • Speed: 15–25 m/min

  • Cutting: Hydraulic with full-profile blade

  • Extra: Safety covers and automatic stacker optional

Profile: Metal floor deck profiles with embossing for concrete grip.

Industries: Multi-story buildings, bridges, industrial flooring.

Key Industries Using Roll Forming Machines in Mauritius

  • Construction and Roofing: Most common use for roof panels, wall cladding, and gutter profiles.

  • Steel Frame Buildings: C/U purlin machines are essential here.

  • Solar Projects: Mounting bracket profiles produced by roll forming are popular in renewable energy setups.

  • Infrastructure: Metal decking machines for bridges and public works.

  • Agricultural Facilities: Corrugated panels for sheds and storage facilities.

Main Cities and Regions Using Roll Forming Machines in Mauritius

While Mauritius is a relatively small island nation, the demand for roll forming machines is concentrated in these key areas:

  • Port Louis: The capital city and industrial hub with growing commercial and public construction.

  • Curepipe: A center for residential development and roofing fabrication.

  • Beau Bassin-Rose Hill: Growing in light manufacturing and solar projects.

  • Vacoas-Phoenix: Popular for steel structure businesses and wall cladding production.

  • Quatre Bornes and Grand Baie: Expanding areas with high-end residential and resort projects needing customized profiles.

Maintenance Requirements for Roll Forming Machines

To ensure your roll forming machine runs efficiently and lasts for years, regular maintenance is essential:

  1. Daily Checks:

    • Clean rollers and remove debris or metal dust

    • Check for unusual noises or vibration

  2. Weekly Tasks:

    • Inspect and lubricate chains or gearbox

    • Test the hydraulic system for leaks or pressure loss

  3. Monthly Maintenance:

    • Calibrate PLC settings and length measurement systems

    • Sharpen or replace cutting blades

  4. Annual Inspection:

    • Overhaul hydraulic pump and motor bearings

    • Recoat rollers if chrome is worn

Setup and Operation

Setup:

  • Machines must be placed on a level surface with secure foundation bolts.

  • Electrical connections must match power supply (usually 380V/3-phase).

  • Coil feeding systems and hydraulic systems must be primed and tested.

Operation:

  • Load material coil on the uncoiler

  • Thread the strip through the guiding system

  • Use the touchscreen PLC to enter desired length and quantity

  • Start machine and monitor production via control panel

  • Automatic shearing and stacking can be enabled if available

Training can be provided by manufacturers or suppliers during installation.

Price Range of Roll Forming Machines in Mauritius

Prices vary based on machine type, specifications, and whether the machine is new or used.

Machine TypeLow-End (USD)High-End (USD)
Roof Panel$18,000$65,000
Cladding$22,000$70,000
C/U Purlin$28,000$90,000
Gutter$15,000$45,000
Decking$35,000$120,000

Custom features such as fast change systems, stackers, and remote PLC control will increase the price.

Leading Roll Forming Machine Manufacturers in Mauritius

Mauritius imports most of its roll forming machines, typically from China, Turkey, and Europe. However, there are local agents and distributors who specialize in installation and after-sales support.

Some international manufacturers popular in Mauritius:

  • Chinese brands like Botou, Liming, and Zhongyuan

  • Turkish manufacturers offering CE-certified machines

  • European suppliers with advanced automation features

Local Mauritian dealers also provide refurbished machines, especially roof and gutter roll forming units.

Questions and Answers

Q: Can I use the same machine for both wall and roof profiles?
A: Not usually. Each profile requires its own roller design, but combo machines or interchangeable cassettes can be an option for some buyers.

Q: What power supply do I need?
A: Most machines require a 3-phase power supply, typically 380V. Always confirm before purchasing.

Q: Do I need a technician to install the machine?
A: Yes, setup and alignment are critical. Always use trained technicians provided by the supplier or a local service agent.

Q: Is it better to buy a new or used roll forming machine in Mauritius?
A: New machines come with warranties and better automation. Used machines are cheaper but may require maintenance. Machine Matcher helps you decide based on your budget and goals.

Q: Can I get training on how to use the machine?
A: Yes, most suppliers offer on-site training during installation or remote guidance through video calls.

Why Machine Matcher is the Best Choice for Roll Forming Machines in Mauritius

At Machine Matcher, we specialize in helping you choose the right roll forming machine for your specific profile needs—whether you're producing roofing sheets, purlins, gutters, or deck panels. With a global inventory of new and used machines, and expertise across 170+ countries, we ensure your machine is matched to your material specs, production volume, and budget.

We offer:

  • Expert consultation before purchase

  • Profile matching and machine recommendations

  • Access to machines from trusted international manufacturers

  • Shipping and installation coordination

  • Support for both new and used machines

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]

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