Most Popular Roll Forming Machines in Belarus

Belarus, an emerging hub for metal fabrication and construction, has seen increasing demand for roll forming machines. These machines are essential for producing high-quality profiles used in a variety of industries. From construction to automotive manufacturing, Belarusian companies rely on roll forming machines for their precision, durability, and high production speed. This article explores the most popular roll forming machines in Belarus, including their types, specifications, and applications, while covering key factors like maintenance, troubleshooting, and price ranges.

Types and Specifications of Roll Forming Machines in Belarus

1. Roofing Panel Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 with heat treatment

     • Frame Size: 300-350mm H-Beam

     • Cutting System: Hydraulic cutting with automatic length control

     • Motor Power: 5-7.5 kW

     • PLC System: Siemens or Mitsubishi for automated control

     • Speed: 12-20 meters per minute

   • Profiles Produced: Trapezoidal panels, corrugated panels, and standing seam panels.

   • Industries Used: Residential and commercial roofing, warehouses, and industrial buildings.

2. C/Z Purlin Roll Forming Machines

   • Specifications:

     • Roller Material: Cr12 with hard chrome coating

     • Frame Structure: Heavy-duty welded steel

     • Cutting: Hydraulic punching and cutting

     • Servo Motor: 11-15 kW depending on profile size

     • PLC System: Omron with touchscreen operation

     • Speed: 15-20 meters per minute

   • Profiles Produced: C, Z, and U purlins with adjustable sizes.

   • Industries Used: Structural applications, pre-engineered buildings, and steel framing.

3. Door Frame Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 with induction hardening

     • Frame Size: 350mm H-Beam

     • Cutting System: Hydraulic notching and punching

     • Motor Power: 7.5-10 kW

     • PLC System: Siemens for precision automation

     • Speed: 8-15 meters per minute

   • Profiles Produced: Door frames, jambs, and window frames.

   • Industries Used: Door and window manufacturing, commercial and residential projects.

4. Highway Guardrail Roll Forming Machines

   • Specifications:

     • Roller Material: Cr12 with high-frequency quenching

     • Frame: Heavy-duty steel frame

     • Cutting System: Hydraulic guillotine cutting

     • Motor Power: 15-20 kW

     • PLC System: Mitsubishi for advanced control

     • Speed: 10-15 meters per minute

   • Profiles Produced: W-beam and thrie-beam guardrails.

   • Industries Used: Road safety, infrastructure, and highway construction.

5. Decking Panel Roll Forming Machines

   • Specifications:

     • Roller Material: GCr15 with hard chrome plating

     • Frame: Welded steel with anti-corrosion coating

     • Cutting System: Hydraulic cutting with PLC control

     • Motor Power: 7.5-11 kW

     • PLC System: Omron for automated operation

     • Speed: 12-20 meters per minute

   • Profiles Produced: Floor decking profiles.

   • Industries Used: High-rise buildings, industrial structures, and steel construction.

Main Cities and Areas Using Roll Forming Machines in Belarus

• Minsk: Industrial and manufacturing hub with a high demand for construction materials.

• Gomel: Known for its metal fabrication and engineering industries.

• Brest: A growing center for residential and commercial construction.

• Vitebsk: Increasing demand for prefabricated steel structures.

• Mogilev: Rapidly developing industrial base requiring advanced steel profiles.

Typical Applications of Roll Forming Machines

• Roofing and Cladding: Roofing sheets, wall panels, and insulated panels.

• Structural Components: C/Z purlins, steel framing, and decking panels.

• Safety and Infrastructure: Highway guardrails and safety barriers.

• Door and Window Manufacturing: Door frames, window profiles, and garage door panels.

Price Range of Roll Forming Machines Internationally

• Small to Medium Machines: $25,000 - $60,000

• High-Speed Roll Forming Machines: $60,000 - $150,000

• Specialty Roll Forming Machines (Guardrails, Decking): $150,000 - $300,000

Main Manufacturers of Roll Forming Machines in Belarus

• Minsk Heavy Machinery Plant (MHMP): Producing custom-designed roll forming machines for various industries.

• Gomel Machine Building Plant: Specializing in heavy-duty steel processing equipment.

• Private Machinery Exporters: Importing specialized roll forming machines from China, Germany, and Turkey.

Maintenance of Roll Forming Machines

1. Regular Lubrication: Keep rollers, bearings, and chains well-lubricated to reduce wear.

2. Inspection and Cleaning: Clean rollers and dies to prevent profile defects.

3. Alignment and Calibration: Periodically check alignment and calibrate cutting and punching units.

4. Electrical System Check: Inspect PLC wiring and ensure all connections are secure.

Troubleshooting Common Issues

1. Profile Deformation: Check roller alignment and adjust pressure settings.

2. Uneven Cutting: Inspect cutting blades and recalibrate cutting position.

3. PLC System Errors: Reboot the system and check sensor connections.

4. Excessive Noise or Vibration: Inspect bearings and lubrication points.

Limitations of Roll Forming Machines

• Limited Profile Variability: Machines are often dedicated to specific profiles.

• High Initial Investment: Specialized machines can be costly.

• Space Requirement: Larger machines need more operational space.

Benefits of Roll Forming Machines

• High Efficiency: Produces continuous, uniform profiles with minimal waste.

• Cost Savings: Reduced material waste and labor costs.

• Custom Profile Options: Capable of producing profiles of varying shapes and sizes.

Installation and Commissioning

1. Site Preparation: Ensure adequate space and power supply.

2. Machine Assembly: Assemble rollers, motors, and cutting systems.

3. Calibration and Testing: Set initial profile dimensions and run sample tests.

4. Operator Training: Ensure operators are trained in PLC control and machine operation.

Operation and Maintenance Guidelines

• Startup Procedure: Inspect and ensure machine is properly lubricated.

• Profile Adjustment: Calibrate roller pressure for profile consistency.

• Shutdown Protocol: Clean rollers and remove residual materials to avoid clogging.

Design Standards for Roll Forming Machines

• ISO 9001 Certification: Ensures quality management in manufacturing.

• CE Certification: Compliance with European safety standards.

• ASTM Standards: Profile and material standards for steel products.

Why Machine Matcher is Your Best Choice for Roll Forming Machines in Belarus

Finding the perfect roll forming machine can be a complex task, especially when considering various profiles, power requirements, and operational needs. Machine Matcher simplifies the buying process by matching your exact profile specifications with the best available machine.

How Machine Matcher Can Help

• Expert Guidance: Our experts analyze your profile requirements and recommend the most suitable roll forming machine.

• Inspection and Quality Control: We perform detailed inspections to ensure the machine meets international quality standards.

• Global Network: We connect you with trusted manufacturers in Belarus and across the globe.

• Custom Solutions: Tailored machine options to fit your industry and budget.

Contact Machine Matcher - Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]