A Roll Forming Machine Setup Technician is responsible for setting up, operating, and maintaining roll forming machines used in the production of metal profiles, panels, and other components. This position requires technical knowledge, mechanical skills, and an understanding of safety protocols.

A Roll Forming Machine Setup Technician is responsible for setting up, operating, and maintaining roll forming machines used in the production of metal profiles, panels, and other components. This position requires technical knowledge, mechanical skills, and an understanding of safety protocols. Below are the key responsibilities, qualifications, and skills required for this role:

Job Responsibilities:

1. Machine Setup and Adjustment:
   • Set up roll forming machines for production according to specifications and blueprints.
   • Adjust and calibrate machine settings, including roll stands, tooling, and cutting equipment, to ensure accurate product dimensions.
   • Install and align tooling and materials, such as coils, to prepare the machine for operation.
2. Machine Operation:
   • Operate roll forming machines to produce metal profiles such as roofing panels, structural components, or automotive parts.
   • Monitor the production process, ensuring that products meet quality and dimensional requirements.
   • Make real-time adjustments to machine settings as needed to maintain quality standards.
3. Troubleshooting and Maintenance:
   • Identify and troubleshoot machine malfunctions, resolving issues to minimize downtime.
   • Perform routine and preventive maintenance on roll forming machines, including lubrication, part replacement, and cleaning.
   • Ensure that all machine components are functioning correctly and replace worn or damaged parts.
4. Quality Control:
   • Inspect finished products for defects, verifying that they meet production specifications.
   • Use precision measuring tools (calipers, micrometers, etc.) to ensure product accuracy.
   • Record and report quality issues to supervisors and recommend improvements for efficiency.
5. Safety and Compliance:
   • Follow all safety protocols and wear appropriate personal protective equipment (PPE).
   • Ensure compliance with company safety standards and local regulations.
   • Maintain a clean and organized work environment to minimize hazards.

Required Qualifications:

• High school diploma or equivalent (technical certifications are a plus).
• Prior experience working with roll forming machines or in a related manufacturing field.
• Ability to read blueprints, technical drawings, and schematics.
• Knowledge of machine setup, calibration, and troubleshooting.
• Basic mechanical and electrical skills.
• Strong understanding of quality control procedures.

Skills:

• Technical Proficiency: Ability to set up, operate, and maintain roll forming machines with a deep understanding of their components and functions.
• Problem-Solving: Skilled at identifying and resolving machine malfunctions or quality issues.
• Attention to Detail: Ensures the accuracy of machine settings and product specifications.
• Safety-Oriented: Knowledgeable about safety protocols and maintaining a hazard-free environment.
• Physical Dexterity: Ability to work with tools, lift heavy materials, and perform manual tasks efficiently.

This role is essential for maintaining the efficiency of production lines and ensuring the consistent quality of roll-formed products. A successful setup technician ensures minimal downtime, maximizes machine performance, and contributes to the overall productivity of the manufacturing process.