The role of a Roll Forming Machine Setup Mechanic involves setting up, maintaining, and troubleshooting roll forming machines to ensure they produce metal parts according to specifications.
Key Responsibilities:
- Machine Setup and Adjustment:
- Install and configure roll forming tools and dies.
- Adjust machine settings such as roll position, feed rate, and pressure to match production requirements.
- Align material guides, rolls, and other components to ensure precision in forming operations.
- Machine Maintenance:
- Perform routine maintenance on roll forming machines to keep them in good working condition, such as lubricating moving parts and replacing worn components.
- Diagnose mechanical issues, make repairs, and replace defective parts to prevent downtime.
- Conduct scheduled inspections to detect potential issues before they lead to breakdowns.
- Quality Control:
- Measure and inspect finished products to ensure they meet specifications and quality standards.
- Make real-time adjustments to the machine to correct any deviations from desired outcomes.
- Collaborate with quality control teams to ensure consistent product quality.
- Troubleshooting and Repairs:
- Identify machine malfunctions and work quickly to resolve issues with minimal disruption to production.
- Use diagnostic tools and mechanical knowledge to fix issues such as jams, misalignments, and tool wear.
- Safety and Compliance:
- Adhere to workplace safety regulations and use personal protective equipment (PPE) when operating or repairing machines.
- Ensure machines are in safe working condition and follow protocols for lockout/tagout when performing maintenance.
- Report any safety hazards or potential issues to supervisors.
- Collaboration and Documentation:
- Work closely with production teams to optimize machine performance based on production schedules and material changes.
- Keep accurate records of machine setups, adjustments, repairs, and maintenance activities.
- Communicate with supervisors and engineers about ongoing machine performance and any recurring issues.
Required Skills:
- Strong mechanical aptitude and problem-solving skills.
- Ability to read and interpret blueprints, machine schematics, and technical drawings.
- Experience with machine tools, measurement devices (calipers, micrometers), and hand tools.
- Basic knowledge of electronics or PLCs (Programmable Logic Controllers) for troubleshooting automation systems is an advantage.
- Familiarity with different types of metals and forming processes.
Qualifications:
- Technical diploma or certification in mechanical or industrial technology (or equivalent experience).
- Experience in operating and maintaining roll forming machines or similar machinery in a manufacturing environment.
Work Environment:
- The role is typically performed in a manufacturing or industrial setting with exposure to loud machinery, metalworking equipment, and possible fluctuating temperatures.
This role is crucial in ensuring smooth, efficient production in environments where roll forming machines are used, such as in the construction, automotive, and metalworking industries.
