4” box rib panel metal roofing siding roll forming machine Comprehensive Guide

The 4” Box Rib Panel Metal Roofing Siding Roll Forming Machine is a highly efficient and versatile piece of equipment designed to produce precise box rib profiles for roofing and siding applications. Engineered for durability and precision, this machine ensures consistent panel quality, catering to a wide range of industries requiring robust and aesthetically appealing metal panels.

Machine Specifications

• Roller Materials: High-grade chromium-plated steel rollers for enhanced durability and precise profiling.
• Punching and Notching: Integrated punching and notching systems for seamless panel customization.
• Servo Motors: Advanced servo motors for precise material feeding and improved operational efficiency.
• Hydraulic Cutting Systems: High-powered hydraulic cutting mechanisms ensure clean and accurate cuts.
• Frame Size: Heavy-duty steel frame designed for stability and longevity under continuous operation.
• Motors: Energy-efficient motors with adjustable speed capabilities.
• PLC System: Fully automated PLC (Programmable Logic Controller) system with a user-friendly interface for streamlined operation and diagnostics.
• Machine Speed: Operates at a high speed, producing up to 40 meters per minute, depending on the panel thickness and material.
• Safety Guards and Enclosures: Comprehensive safety features, including guards and enclosures, ensure operator safety during operation.

Profile Description

• Materials: Compatible with galvanized steel, aluminum, and coated metals.
• Sizes: Produces panels with a width range of 36” and a rib height of 4”.
• Material Gauge: Supports material gauges ranging from 20 to 28.
• Market Size: This profile is widely used in industrial, agricultural, and commercial construction for its strength and weather resistance.
• Industries: Commonly utilized in warehouses, factories, storage facilities, and agricultural buildings.
• Popular Countries: Highly sought after in the United States, Canada, Australia, and parts of Europe due to the demand for durable and versatile metal panel solutions.

Extras and Optional Features

• Stackers: Automated stackers for efficient panel organization.
• Remote PLC Systems: Enables remote monitoring and operation for enhanced convenience.
• Coil Car Tippers: Facilitates easy loading and unloading of coils.
• Uncoilers and Recoilers: Ensures smooth material feeding and recoiling processes.
• Automatic Stackers: Simplifies stacking and reduces manual labor requirements.
• Leveling Systems: Ensures flat and even material feeding for consistent panel quality.
• Coil Handling Systems: Comprehensive systems for seamless coil management.

Machine Pricing

• Low-End Pricing: Basic configurations start at approximately $60,000.
• Mid-Range Pricing: Mid-tier options with advanced features and moderate automation are priced around $100,000.
• High-End Pricing: Fully equipped machines with premium extras and automation can exceed $150,000.

Setup and Installation

1. Preparation: Ensure a level installation surface and adequate space for operation and maintenance.
2. Machine Placement: Position the machine according to the layout plan.
3. Electrical Connections: Connect the machine to the designated power supply.
4. Material Loading: Load the appropriate coil material onto the uncoiler.
5. Calibration: Set the required profile dimensions and material thickness on the PLC.
6. Trial Run: Perform a trial run to ensure proper operation and adjust settings as needed.

Maintenance Requirements

• Regularly inspect and lubricate rollers and moving parts.
• Ensure the hydraulic system is filled with appropriate fluid levels.
• Clean the machine after each production run to prevent material buildup.
• Check electrical connections and PLC software updates periodically.
• Replace worn-out parts, such as cutting blades and rollers, promptly.

Questions and Answers Section

Q: What materials can this machine process? A: The machine is compatible with galvanized steel, aluminum, and coated metals.

Q: How long does it take to set up the machine? A: Setup typically takes 2-3 days, depending on the site and operator experience.

Q: What industries benefit most from this machine? A: Industries such as industrial construction, agriculture, and commercial roofing widely use the panels produced by this machine.

Q: Is training provided with the purchase? A: Yes, most manufacturers offer training sessions for operators and maintenance staff.

Q: Can I customize the profile dimensions? A: Yes, the machine allows customization of width, rib height, and material thickness.

The 4” Box Rib Panel Metal Roofing Siding Roll Forming Machine is an essential investment for businesses looking to enhance production efficiency and product quality. With its robust design and advanced features, it is tailored to meet diverse industry needs.