The PBR Cricket Flashing Roll Forming Machine is designed to produce precise and high-quality cricket flashing profiles used in various roofing applications. This advanced machine offers unparalleled efficiency, durability, and ease of operation. It caters to industries requiring precise flashing solutions for commercial and residential construction projects, ensuring reliability and consistency in production.
Machine Specifications
- Roller Materials: High-grade steel rollers with chrome plating for corrosion resistance and extended durability.
- Punching and Notching: Integrated hydraulic punching and notching system for customized cutouts and notches based on specific requirements.
- Servo Motors: Precision servo motors for accurate control and high-speed operations.
- Hydraulic Cutting Systems: Equipped with high-performance hydraulic cutting systems for clean, burr-free cuts.
- Frame Size: Robust, welded steel frame designed for stability and vibration reduction.
- Motors: Energy-efficient motors tailored to machine specifications for optimal performance.
- PLC System: Advanced PLC control system with a user-friendly interface for seamless operation and programming.
- Machine Speed: Capable of producing profiles at speeds of up to 30-50 meters per minute, depending on the profile complexity.
- Safety Guards and Enclosures: Fully enclosed safety guards to ensure operator safety while maintaining easy access for maintenance.
Profile Description
- Materials: Supports a variety of materials including galvanized steel, aluminum, and pre-painted steel.
- Sizes: Produces profiles in standard and custom dimensions tailored to client requirements.
- Material Gauge: Handles material thickness ranging from 0.4mm to 1.2mm.
- Market Size: The cricket flashing profile market is significant in regions with advanced construction industries, particularly for roofing and water drainage solutions.
- Industries: Widely used in construction and roofing industries for ensuring proper water runoff and aesthetic finishing.
- Popular Countries:
- United States: High demand for roofing components in large-scale construction projects.
- Canada: Essential for cold-climate roofing solutions to manage snow and water drainage effectively.
- Australia: Frequent use in both commercial and residential roofing systems due to high construction standards.
Extras Available with the Machine
- Stackers: Automatic stackers for efficient collection of finished profiles.
- Remote PLC Systems: Enables remote monitoring and control of the machine.
- Coil Car Tippers: Simplifies loading and unloading of heavy coils.
- Uncoilers and Recoilers: For smooth feeding and winding of material coils.
- Automatic Stackers: Enhances production workflow by stacking profiles efficiently.
- Leveling System: Ensures uniform feeding and straight profiles.
- Coil Handling Systems: Comprehensive solutions for managing material coils during operation.
Machine Pricing
- Low-End Models: Basic models start at $50,000, suitable for small-scale production.
- Mid-Range Models: Enhanced models with added features range from $75,000 to $100,000.
- High-End Models: Fully automated machines with advanced systems can cost upwards of $150,000.
Setup and Installation
- Foundation Preparation: Ensure a leveled and stable foundation for the machine.
- Machine Positioning: Properly position the machine according to the production layout.
- Electrical Connections: Connect the machine to the appropriate power supply as per specifications.
- Calibration: Calibrate rollers, cutters, and PLC controls to match the desired profile dimensions.
- Test Run: Conduct test runs to verify operational accuracy and quality.
- Training: Provide operator training for efficient and safe operation.
Maintenance Requirements
- Regular cleaning and lubrication of rollers and moving parts.
- Periodic inspection of hydraulic systems and servo motors.
- Routine checks on the PLC system for software updates and functionality.
- Replacement of worn-out or damaged components to maintain production quality.
Questions and Answers Section
Q: What materials can this machine handle?
A: The machine can process galvanized steel, aluminum, and pre-painted steel with thicknesses ranging from 0.4mm to 1.2mm.
Q: Is operator training provided?
A: Yes, comprehensive operator training is provided during installation.
Q: What is the lead time for delivery?
A: The typical lead time is 8-12 weeks, depending on the configuration and location.
Q: Can the machine be customized for specific profiles?
A: Absolutely, customization options are available to meet specific production needs.
Q: What warranty is offered?
A: The machine comes with a standard 12-month warranty covering parts and labor, excluding wear parts.
This PBR Cricket Flashing Roll Forming Machine is an essential investment for companies looking to produce high-quality cricket flashing profiles with efficiency and reliability.
