Electrical faults are one of the leading causes of downtime, poor panel performance, inaccurate profiles, and unexpected production stoppages in roll forming operations. To keep your lines running safely, accurately, and profitably, Machine Matcher now offers a dedicated Electrical Technician Service for Roll Forming Machines — designed specifically for roofing, purlin, decking, flashing, tube mill, and light-gauge framing equipment worldwide.

Our electrical specialists provide full diagnostics, maintenance, repairs, upgrades, and compliance assessments for every brand and model of roll forming machine. From PLC troubleshooting and encoder recalibration to full control-panel rewiring and on-site emergency repairs, we deliver fast, accurate, and OEM-independent support to ensure your machine performs exactly as it should.

Whether you need urgent electrical fault diagnosis, routine maintenance, safety checks, production optimisation, or long-term service contracts, our technicians combine real-world experience with advanced diagnostic tools to keep your machines running at peak performance. Every service includes a written report, risk assessment, and a step-by-step action plan to prevent future issues.

With global coverage, 24/7 remote support, and access to a network of certified electrical technicians, Machine Matcher provides the complete solution for maintaining and repairing the electrical systems that power your roll forming production.
Our goal is simple: reliable machines, reduced downtime, safer operations, and maximum production output—every single day.

Why Electrical Technicians Are Essential for Roll Forming Machines

Roll forming machines are electro-mechanical systems that rely on precise electrical coordination to operate safely and efficiently. Even small electrical issues can cause:

• Length inaccuracy

• Punching and notching misalignment

• Flying saw crashes

• Motor overload trips

• PLC input/output faults

• Servo position errors

• VFD shutdowns and drive failures

• Safety circuit lockouts

• Slow production speed

• Complete line stoppage

Because modern machines depend on PLC control, servos, encoders, proximity sensors, VFD drives, and safety relays, you need a trained electrical specialist who understands roll forming logic, not just general industrial wiring.

Machine Matcher provides that specialist.

Our Electrical Technician Services (Full List)

We provide a complete electrical solution for all types of roll forming machines:

1. PLC Troubleshooting & Programming

• Fault diagnosis (I/O, scan time, logic errors)

• Ladder logic updates

• Addressing corrections

• Safety circuit integration

• PLC module replacement

• Communication faults (RS485, CANbus, Modbus, Ethernet/IP)

2. Servo Motor & VFD Diagnostics

• VFD overcurrent, undervoltage, overload faults

• Servo tuning & calibration

• Flying saw synchronisation

• Drive replacement & setup

• Parameter backup & restoration

• Encoder feedback verification

3. Sensor, Encoder & Limit Switch Repair

• Proximity sensor replacement

• Encoder recalibration

• Limit switch adjustment

• Photoelectric alignment

• Noise-interference mitigation

• Cable/connector replacement

4. Motor & Electrical Panel Services

• Full motor testing (insulation, amp draw, phase balance)

• Overload relay setup

• Contactor replacement

• MCC and electrical cabinet cleaning

• Control panel rewiring

• Grounding and earthing upgrades

5. Safety Compliance & Certification

• Safety relay testing

• Emergency stop verification

• Guarding interlock checks

• Electrical risk assessment

• Certification documentation (country-specific)

6. Production Optimisation

• Speed and cycle-time improvement

• Error elimination

• Reduced scrap rate

• Improved cut-length accuracy

• Punch timing refinement

• Servo and VFD parameter optimisation

7. Preventive Maintenance Programs

Machine Matcher can create a custom electrical maintenance plan, including:

• Quarterly electrical inspections

• Panel cleaning

• I/O testing

• Encoder and sensor replacements

• Annual rewiring checks

• Parameter backups

• Emergency support priority

8. Emergency Breakdown Support

When your line is down, every minute counts.

We provide:

• 24/7 remote electrical support

• Worldwide on-site technicians

• Rapid diagnosis via video/PLC access

• Emergency repair and component sourcing

Fast response. Minimum downtime. Safe restart.

Supported Machine Types

Our electrical technicians service all major roll forming equipment:

✔ Roofing panel machines

(IBR, Corrugated, R-Panel, AG Panel, Standing Seam)

✔ C & Z purlin machines

(Automatic size-change and manual systems)

✔ Metal decking machines

(Composite deck, N-deck, deep deck)

✔ Tube mills & pipe mills

✔ Metal flashing, trim, and gutter machines

✔ Light-gauge framing machines

(Stud & track)

✔ Highway guardrail, strut channel, cable tray, and more

We support every brand, including Chinese, U.S., European, and custom-built machines.

What You Get With Every Service Visit

Every technician visit includes:

• Full electrical checklist

• Fault history analysis

• PLC/VFD parameter backup

• Encoder pulse verification

• Sensor alignment

• Motor electrical tests

• Safety relay testing

• Report with photos & recommendations

• List of urgent and non-urgent issues

• Production optimisation suggestions

Global Coverage — Local Response

Machine Matcher provides electrical technician services worldwide:

• United States

• United Kingdom

• Canada

• Europe

• Middle East

• Africa

• Asia

• Australia

• South America

We use a network of certified roll forming technicians combined with our 24/7 online diagnostics system to deliver fast, accurate support anywhere in the world.

Why Choose Machine Matcher?

✔ OEM-independent

We work on all machine brands.

✔ Specialised in roll forming — not general industrial electricians

Our technicians understand PLC logic, flying saw sync, encoder scaling, cut-length feedback, and roll forming safety circuitry.

✔ Faster diagnosis

We use advanced tools and remote PLC/VFD access.

✔ Global coverage

Technicians available on every continent.

✔ Preventive, not reactive

We eliminate problems before they shut your machine down.

✔ Detailed reporting

Clear explanations and actionable recommendations.

Book Your Electrical Technician Today

Whether you need:

• Urgent fault repair

• Full panel rewiring

• PLC program corrections

• Motor diagnostics

• Encoder calibration

• VFD/servo troubleshooting

• Safety certification

• Long-term maintenance support

Machine Matcher is ready to help.

Keep your roll forming machines reliable, accurate, and running at full productivity — every single day.

With team members based worldwide—including the UK, USA, Middle East, and beyond—we are equipped to assist across the globe.

Get in touch now and let Machine Matcher help you find the perfect roll forming machine for your business.

United Kingdom (Main Office)
Phone: +44 20 335 56554

United States
Phone: +1 407 559 7948

Mobile / WhatsApp: +44 7816 972935

Email: [email protected]