3 rib trapezoidal roofing sheet roll forming machine in Côte d'Ivoire

The 3 Rib Trapezoidal Roofing Sheet Roll Forming Machine is a specialized piece of equipment designed to produce high-quality 3 rib trapezoidal roofing sheets. These roofing sheets are widely used in industrial, commercial, and residential roofing applications due to their structural strength, durability, and aesthetic appeal. The machine automates the production process, ensuring precision and high efficiency, while reducing material waste.

This roll forming machine is engineered to handle a variety of materials such as galvanized steel, pre-painted steel, and aluminum, with thicknesses ranging from 0.3 mm to 0.8 mm. Equipped with advanced PLC control systems, the machine offers seamless operation, making it an ideal choice for manufacturers in the USA looking to streamline their roofing sheet production.

Specifications

General Machine Specifications:

• Material Compatibility: Galvanized steel, pre-painted steel, aluminum
• Material Thickness Range: 0.3 mm – 0.8 mm
• Profile Type: 3 rib trapezoidal
• Rollers Material: High-grade GCr15 steel, hardened and polished
• Number of Rollers: 16–20 stages (varies by design)
• Forming Speed: 12–20 m/min (adjustable)
• Hydraulic Cutting System: Equipped with high-precision cutting blades
• Power Supply: 380V/50Hz/3-phase (customizable for USA-specific power standards)
• Motor Power: 7.5 kW forming motor, 4 kW hydraulic motor
• Control System: PLC system with touch screen interface (brands like Siemens or Delta)
• Machine Frame: Welded steel, stress-relieved for durability
• Safety Features: Emergency stop button, safety covers, and alarms

Optional Features:

• Automatic Stacker: Streamlines sheet collection after forming
• Uncoiler and Recoiler: Handles coil loading and unloading efficiently
• Leveling System: Ensures precise material feeding
• Remote PLC Control: Allows for machine operation from a distance
• Customized Profile Design: Tailored tooling for specific 3 rib designs

Profile Description

The 3 rib trapezoidal roofing profile is characterized by its strong, symmetrical ribs, making it ideal for roofing and cladding applications. The design provides excellent water drainage and wind resistance, making it suitable for varying weather conditions across the USA.

• Materials: Galvanized steel, pre-painted steel, aluminum
• Sheet Width: 914 mm to 1250 mm (varies based on input coil width)
• Rib Height: 20 mm – 35 mm (adjustable based on tooling)
• Thickness: 0.3 mm – 0.8 mm
• Applications: Industrial warehouses, commercial buildings, residential roofing, and farm structures

Setup and Installation

1. Foundation Preparation: Ensure a stable, level surface for installation.
2. Machine Assembly: Assemble the machine components (roll forming section, uncoiler, hydraulic cutting system) per the instruction manual.
3. Power Connection: Connect the machine to the appropriate power source based on the USA’s power supply standards.
4. Profile Calibration: Calibrate the rollers and tooling to produce the desired profile dimensions.
5. Test Run: Perform a test run with scrap material to ensure precision and troubleshoot any issues.

Maintenance Requirements

• Regular Lubrication: Apply grease to moving parts such as rollers and chains.
• Roller Cleaning: Clean rollers periodically to prevent material residue buildup.
• Electrical System Inspection: Check wiring and PLC connections regularly.
• Blade Sharpening: Maintain sharpness of cutting blades for clean cuts.
• Safety Checks: Test emergency stops and safety guards frequently.

Frequently Asked Questions (FAQs)

1. What is the maximum thickness the machine can handle?
The machine can handle material thicknesses ranging from 0.3 mm to 0.8 mm, depending on the material type.

2. Can the machine produce other profiles besides 3 rib trapezoidal sheets?
Yes, with customized tooling, the machine can produce different profiles as per client requirements.

3. What is the typical production speed?
The production speed is adjustable and typically ranges from 12 to 20 meters per minute.

4. Is the machine suitable for USA power standards?
Yes, the machine can be customized to operate on 380V/50Hz/3-phase or any other USA-specific power standards.

5. What materials are compatible with this machine?
The machine works with galvanized steel, pre-painted steel, and aluminum.

6. Does the machine include an automatic stacker?
An automatic stacker is an optional add-on that can be included upon request.

7. How long does it take to install and set up the machine?
Installation and setup typically take 1–2 days, depending on the facility and technician expertise.

8. What is the average lifespan of the machine?
With proper maintenance, the machine can last over 10 years.

9. Can I monitor the machine remotely?
Yes, the machine can be equipped with a remote PLC control system for monitoring and operation from a distance.

10. What is the delivery time for the machine in the USA?
The standard delivery time is 30–45 days after order confirmation, depending on customization requirements.