Ag classic rib roll forming machine Colombia

The Ag Classic Rib Roll Forming Machine is a robust and efficient system designed for manufacturing high-quality classic rib metal roofing and wall panels. Ideal for industrial, residential, and agricultural applications, this machine is built to meet the demands of the Colombian market, where durability, precision, and cost-efficiency are essential.

This machine transforms flat metal coils into classic rib profiles with consistent shape and size. Its advanced technology ensures accurate rib heights, widths, and uniformity, making it suitable for challenging weather conditions typical in Colombia.

Specifications

1. Roller Materials:
   • High-grade steel rollers with chrome plating for durability.
   • Hardened rollers to withstand prolonged use without wear and tear.
2. Frame Size:
   • Heavy-duty steel frame with reinforced structure to reduce vibration and ensure machine stability.
3. Motors:
   • Main motor: 5.5–7.5 kW (customizable for specific needs).
   • Hydraulic motor: 4 kW for efficient cutting and punching operations.
4. PLC System:
   • Advanced Programmable Logic Controller (PLC) system for automated operations.
   • User-friendly interface with multilingual support, including Spanish.
5. Machine Speed:
   • Production speed: 12–15 meters per minute.
   • Adjustable speed control for precision.
6. Safety Features:
   • Emergency stop buttons.
   • Safety guards around moving components.
7. Profile Dimensions:
   • Profile width: 36 inches (adjustable).
   • Rib height: 1.25 inches (standard, customizable).
   • Material thickness: 0.4–0.8 mm.
8. Supported Materials:
   • Galvanized steel, pre-painted steel, and aluminum.
9. Extras:
   • Automatic stackers.
   • Coil car tippers.
   • Remote PLC systems for off-site monitoring.
10. Power Supply:
    • Configurable for Colombia’s 110V or 220V power standards.

Key Features for Colombia

1. Weather Resistance: Produces panels with enhanced durability for Colombia’s diverse climate, from humid coastal regions to cooler mountain areas.
2. Energy-Efficient Design: Optimized for minimal power consumption, critical for regions with high energy costs.
3. Customizable Profiles: Adaptable to meet specific design needs of Colombian roofing projects.
4. Ease of Transportation: Compact design suitable for Colombian logistics infrastructure.

Setup and Installation

1. Pre-Installation:
   • Ensure a flat and stable surface.
   • Verify the power supply meets the machine’s requirements.
2. Installation:
   • Assemble the machine components as per the manual.
   • Connect the power supply and test the PLC system.
   • Calibrate the rollers for the desired profile size.
3. Post-Installation:
   • Conduct trial runs with sample materials.
   • Train the operating team on safety and maintenance protocols.

Maintenance

1. Daily:
   • Clean rollers and remove debris.
   • Inspect for unusual noise or vibrations.
2. Monthly:
   • Lubricate moving parts.
   • Check motor and hydraulic oil levels.
3. Annually:
   • Conduct a comprehensive inspection.
   • Replace worn-out components if necessary.

Frequently Asked Questions (FAQs)

1. What materials can this machine process?
The Ag Classic Rib Roll Forming Machine can process galvanized steel, pre-painted steel, and aluminum, making it versatile for Colombian industries.

2. Is this machine suitable for large-scale production?
Yes, its high production speed and durable components are designed for large-scale operations.

3. Can the machine produce custom profile sizes?
Absolutely. The rollers and PLC system can be customized to produce a wide range of profile sizes.

4. How does the machine handle Colombia’s power supply variations?
The machine’s power system is adaptable to Colombia's 110V and 220V standards, ensuring consistent performance.

5. What is the expected lifespan of the machine?
With proper maintenance, the machine can last over 15 years, ensuring a high return on investment.

6. Is training provided with the purchase?
Yes, comprehensive training on operation, maintenance, and safety is included.

7. What are the shipping options to Colombia?
The machine can be shipped via container, with delivery to major Colombian ports such as Cartagena or Buenaventura.

8. Can the machine handle thicker materials for industrial projects?
Yes, it supports material thickness up to 0.8 mm, suitable for heavy-duty applications.

The Ag Classic Rib Roll Forming Machine is an excellent investment for Colombian businesses looking to enhance production efficiency and product quality in the roofing and construction industry. Its adaptability, ease of use, and durability make it a reliable solution for the country's diverse market needs.