Angle corner bead roll forming machine in China

An angle corner bead roll forming machine is a specialized industrial machine used to produce corner beads, which are essential components in drywall construction for creating clean, durable, and reinforced edges on external corners. These machines are widely used in the construction and interior design industries, offering high efficiency, precision, and consistent quality in the production process.

The machine can process various materials like galvanized steel, stainless steel, or aluminum to produce corner beads in different profiles and sizes. These profiles typically feature perforations for better adhesion to plaster or drywall. Angle corner bead roll forming machines are equipped with advanced control systems, robust construction, and high-speed production capabilities, making them a valuable asset for manufacturers.

Specifications

1. Material Compatibility:
   • Materials: Galvanized steel, aluminum, stainless steel
   • Thickness: 0.3 mm to 1.0 mm
   • Width of Raw Material: 50 mm to 200 mm
2. Roller System:
   • Roller Material: GCr15 steel with hard chrome plating
   • Number of Roller Stations: 12–20 stations (depending on profile complexity)
   • Roller Shaft Diameter: 60 mm
3. Cutting System:
   • Type: Hydraulic cutting or servo motor-controlled cutting
   • Material of Blades: Cr12MOV steel, heat-treated
   • Cutting Accuracy: ±0.5 mm
4. Machine Frame:
   • Structure: Heavy-duty steel frame
   • Frame Thickness: 18 mm
   • Coating: Powder-coated for corrosion resistance
5. Power System:
   • Main Motor Power: 7.5 kW to 11 kW
   • Hydraulic Motor Power: 5.5 kW
   • Voltage: Customized to country requirements (e.g., 380V/50Hz or 440V/60Hz)
6. Control System:
   • Type: PLC (Programmable Logic Controller) with touch screen
   • Brand: Siemens, Mitsubishi, or Delta
   • Functions: Length adjustment, production speed control, fault diagnostics
7. Production Speed:
   • Range: 15–25 meters per minute (adjustable)
8. Optional Extras:
   • Perforation System: In-line punching or perforation dies
   • Uncoiler: Manual or hydraulic (5-ton or 10-ton capacity)
   • Stacker: Automatic stacking system for finished products
   • Remote Monitoring System: Internet-enabled PLC for remote diagnostics and control
9. Machine Dimensions:
   • Length: 8–12 meters
   • Width: 1.2–1.5 meters
   • Height: 1.5–2 meters
10. Weight:
    • Total Machine Weight: 6–8 tons

Frequently Asked Questions (Q&A)

Q1: What industries typically use corner bead roll forming machines?
A: Corner bead roll forming machines are commonly used in construction, drywall manufacturing, and interior design industries for producing high-quality corner beads to reinforce and protect external corners in drywall and plaster applications.

Q2: Can the machine handle different profiles and sizes?
A: Yes, the machine can be configured to produce various corner bead profiles with adjustable widths and lengths. The PLC system allows easy adjustments for different specifications.

Q3: Is it possible to customize the machine to local power requirements?
A: Absolutely. The machine's power system can be tailored to match country-specific voltage and frequency standards, such as 380V/50Hz or 440V/60Hz.

Q4: Does the machine include a perforation system?
A: A perforation system is an optional feature. It can be integrated into the machine for creating precise holes or slots in the corner beads for better plaster adhesion.

Q5: What is the typical maintenance requirement for this machine?
A: Regular maintenance includes lubricating moving parts, cleaning the rollers, checking and tightening bolts, and inspecting the hydraulic system for leaks. Detailed maintenance guidelines are provided in the user manual.

Q6: How long does it take to install and set up the machine?
A: Installation and setup typically take 2–3 days, depending on the complexity of the production line and the availability of utilities. Technical support is usually provided by the manufacturer.

Q7: What safety features are included in the machine?
A: The machine is equipped with safety guards, emergency stop buttons, and automatic power-off systems to ensure operator safety during operation.

Q8: What are the advantages of using this machine?
A: Key advantages include high-speed production, precision in shaping, consistent quality, low material wastage, and adaptability to various material types and thicknesses.