Angle iron roll forming machine South Africa

An Angle Iron Roll Forming Machine is a highly efficient, precision-engineered device designed to produce angle iron profiles used in various industries. These machines are indispensable for creating structural elements in construction, manufacturing, and infrastructure projects. Their ability to produce consistent, high-quality profiles with minimal waste makes them an ideal choice for businesses in South Africa, where the demand for durable and reliable angle iron is high.

Machine Description

The Angle Iron Roll Forming Machine is designed to transform steel coils into finished angle iron profiles through a continuous process involving uncoiling, feeding, rolling, and cutting. This machine is highly versatile, capable of producing angle profiles in various dimensions and thicknesses to meet industry requirements.

The machine is equipped with advanced technology, including servo motors for precise control, PLC systems for automation, and hydraulic systems for efficient cutting. It operates with minimal manual intervention, ensuring consistent quality and reducing labor costs.

Specifications of Angle Iron Roll Forming Machine

1. Roller Materials:
   • High-grade 45# steel with heat treatment and hard chrome plating for durability.
2. Frame Size and Construction:
   • Heavy-duty steel frame with a robust design to handle high-capacity production.
3. Motors:
   • Main Drive Motor: High-power motor (typically 7.5–15 kW depending on capacity).
   • Hydraulic Motor: High-efficiency hydraulic motor for cutting operations.
4. PLC Control System:
   • Siemens or Mitsubishi PLC for precise control of the production process.
   • User-friendly touch screen for parameter settings and machine monitoring.
5. Machine Speed:
   • 10–20 meters per minute (varies with material thickness and complexity of the profile).
6. Profile Dimensions:
   • Width: 20–100 mm.
   • Thickness: 1.5–5 mm.
   • Customizable angles (e.g., 90°, 120°).
7. Cutting System:
   • Hydraulic cutting system for precise cuts with minimal deformation.
   • Cutting blades made of Cr12Mov steel for durability.
8. Power Supply:
   • 380V, 50 Hz, three-phase (can be customized to South Africa’s power supply standards).
9. Safety Features:
   • Safety guards and enclosures to protect operators.
   • Emergency stop buttons and overload protection systems.
10. Optional Add-Ons:
    • Decoilers (manual or hydraulic).
    • Automated stacking systems.
    • Remote PLC monitoring.
    • Leveling systems for improved flatness of the material.

Applications of Angle Iron Profiles

1. Construction:
   • Support beams, frameworks, and brackets.
2. Infrastructure:
   • Bridges, highways, and utility poles.
3. Manufacturing:
   • Machinery components and frames.
4. Agriculture:
   • Fence posts and irrigation systems.

Angle Iron Roll Forming Machines in South Africa

In South Africa, these machines play a critical role in supporting the construction and manufacturing sectors. With a growing emphasis on infrastructure development, the demand for high-quality angle iron profiles has surged. Investing in an angle iron roll forming machine ensures businesses can meet this demand efficiently and cost-effectively.

Frequently Asked Questions (FAQs)

1. What is the delivery timeline for an Angle Iron Roll Forming Machine to South Africa?
   The delivery timeline typically ranges from 6–10 weeks, depending on customization and shipping arrangements.
2. What raw materials are suitable for this machine?
   The machine works best with mild steel, galvanized steel, and stainless steel coils.
3. Can the machine produce different angle sizes?
   Yes, the machine can be customized to produce various sizes and thicknesses of angle iron profiles.
4. What is the average cost of the machine?
   The price ranges from $50,000 to $150,000, depending on features, capacity, and optional add-ons.
5. Is after-sales service available in South Africa?
   Yes, most suppliers provide installation, training, and maintenance services, along with spare parts support.
6. How do I ensure the machine complies with South African power supply standards?
   The machine can be customized to operate on South Africa’s 380V, 50 Hz, three-phase power supply.
7. What is the maintenance requirement for this machine?
   Routine maintenance includes cleaning, lubrication, checking electrical connections, and replacing worn-out parts such as rollers and blades.
8. Can the machine handle high production volumes?
   Yes, the machine is designed for continuous operation and can handle high production volumes efficiently.