Angle roll forming machine UK

Angle roll forming machines are versatile and efficient tools designed to produce precise angle profiles used across various industries, including construction, infrastructure, and shelving systems. With the growing demand for durable and accurate metal profiles in the UK, angle roll forming machines offer an excellent solution for businesses looking to streamline production and maintain high-quality standards.

Machine Description

An angle roll forming machine is designed to fabricate metal angle profiles in a continuous and automated manner. It processes raw material, typically in coil form, into a consistent angular profile, reducing manual intervention and waste. The machine is equipped with advanced features such as hydraulic or servo-driven systems for enhanced precision and speed.

• Primary Function: Converts metal coils into angle profiles of various dimensions.
• Material Compatibility: Processes a range of materials, including steel, aluminum, and galvanized sheets.
• End Products: Used in structural applications, shelving units, frames, and support structures.

Specifications

1. Frame Structure:
   • Heavy-duty steel frame for stability and durability.
   • Modular design for ease of installation and maintenance.
2. Rollers:
   • Made from hardened steel or chromium-coated materials for long-lasting performance.
   • Configurable to produce multiple profile dimensions.
3. Material Thickness:
   • Suitable for materials ranging from 0.5 mm to 3.0 mm.
4. Width of Raw Material:
   • Typically supports widths of 50 mm to 200 mm.
5. Production Speed:
   • 20–30 meters per minute, depending on material and profile complexity.
6. Cutting Mechanism:
   • Hydraulic or servo-controlled cutting system.
   • High-precision cutting ensures minimal burrs and material waste.
7. Control System:
   • PLC (Programmable Logic Controller) with a touchscreen interface.
   • Allows for easy parameter adjustments and real-time monitoring.
8. Power Requirements:
   • Standard 3-phase power supply compatible with UK standards (400V, 50Hz).
9. Extras:
   • Optional uncoilers and recoilers.
   • Stacker systems for automated collection.
   • Remote monitoring capabilities.

Key Features

• High Precision: Ensures uniformity and accuracy in every profile.
• Efficiency: Capable of high-speed production with minimal downtime.
• Customization: Adjustable rollers and cutting systems cater to various angle sizes and profiles.
• Durability: Engineered to handle high workloads and withstand wear and tear.
• Compliance: Meets UK safety and quality standards, including CE marking.

Applications in the UK Market

• Construction: Angle profiles for framing, roofing, and truss systems.
• Shelving Systems: Used in retail and warehouse storage.
• Infrastructure Projects: Support structures in bridges and buildings.
• Automotive: Reinforcement components in vehicles.
• Energy Sector: Supports in solar panel mounts and wind turbine frames.

Question and Answer Section

Q1: What materials can be processed with an angle roll forming machine?

A1: These machines are compatible with a variety of materials, including mild steel, stainless steel, aluminum, and galvanized sheets. The choice of material depends on the application and required durability.

Q2: Can the machine produce custom angle profiles?

A2: Yes, angle roll forming machines can be configured to produce profiles with specific dimensions and angles based on customer requirements.

Q3: How does the machine handle UK power requirements?

A3: Most angle roll forming machines are designed to operate with a 3-phase, 400V, 50Hz power supply, ensuring compatibility with UK standards.

Q4: Is the machine compliant with UK safety standards?

A4: Yes, angle roll forming machines designed for the UK market comply with CE marking and other local safety and quality standards.

Q5: What is the typical maintenance required?

A5: Regular maintenance includes lubrication of moving parts, inspection of rollers and cutting systems, and software updates for the PLC system. These measures help maintain optimal performance and longevity.

Q6: Can the machine accommodate future upgrades?

A6: Most machines are designed with modular systems, allowing for easy integration of additional components such as stackers, remote monitoring systems, or upgraded cutting mechanisms.