Automatic roll forming machine in Italy

General Specifications for an Automatic Roll Forming Machine:

1. Material Type:
   • Steel (Galvanized, Cold Rolled, Hot Rolled)
   • Aluminum
   • Stainless Steel
   • Copper
2. Material Thickness:
   • Typically 0.2 mm to 5 mm (depending on the machine and application)
3. Coil Width:
   • 100 mm to 1,250 mm (customizable for different machines and profiles)
4. Forming Speed:
   • 10 to 30 meters per minute (can vary depending on material and profile)
5. Number of Roll Stations:
   • 10 to 30 roll stations (depends on the complexity of the profile)
6. Main Power:
   • 5 to 20 kW (depends on machine size and production capacity)
7. Hydraulic Cutting Power:
   • 3 to 7.5 kW (for cutting the profile after forming)
8. Cutting Type:
   • Hydraulic shearing (post-cut or pre-cut, depending on the machine design)
9. Control System:
   • Programmable Logic Controller (PLC) with touch screen interface
   • HMI (Human-Machine Interface) for easy operation and adjustments
10. Drive System:
    • Electric motor drive with gear transmission or chain transmission
    • Variable Frequency Drive (VFD) for speed control
11. Tolerance:
    • ±0.5 mm (profile dimensions)
12. Machine Dimensions:
    • Length: 6,000 to 12,000 mm
    • Width: 1,200 to 2,000 mm
    • Height: 1,500 to 2,000 mm
13. Weight:
    • 4 to 10 tons (depends on machine size and complexity)
14. Profile Types:
    • C, Z, U profiles
    • Roof and wall panels
    • Steel framing (studs and tracks)
    • Floor decking
    • Custom profiles (based on specific dies or tooling)
15. Decoiler Capacity:
    • 3 to 10 tons (depending on coil weight and machine capacity)
16. Lubrication System:
    • Automatic lubrication for forming rollers
17. Additional Features:
    • Pre-punching: Holes or slots can be punched before forming.
    • Embossing: Embossing rollers can be added for texture.
    • Servo Feeder: Ensures precise feeding of the material.
    • Safety Systems: Emergency stop, protective covers, and safety interlocks.

Optional Accessories:

• Automatic stacking system for finished products
• Flying cut-off system for continuous production
• Servo motor for high precision and fast changeover
• Remote control system for machine monitoring and diagnostics

An automatic roll forming machine is designed for the continuous production of long strips of metal, typically steel or aluminum, into specific profiles or shapes. These machines are used in industries like construction, automotive, and manufacturing for producing roofing panels, steel framing, structural sections, and various metal products.

Here are some key features and benefits of automatic roll forming machines:

Key Features:

1. Automation: Equipped with programmable logic controllers (PLC) and automation systems, allowing for precise, hands-free operation.
2. High Efficiency: Capable of high-speed production, reducing labor costs and increasing output.
3. Customization: Easily adjustable to create different profiles or sections without changing tools manually.
4. Precision: Produces highly accurate and consistent results, meeting tight tolerance requirements.
5. Durability: Designed to handle heavy-duty materials and long production cycles with minimal downtime.
6. Safety Features: Equipped with safety mechanisms such as emergency stop functions, protective enclosures, and safety interlocks.

Benefits:

• Reduced Labor Costs: Since these machines are automated, they require fewer operators, helping to cut down labor expenses.
• Time-Saving: The ability to produce a continuous length of product means less material handling and faster production cycles.
• Material Efficiency: Automatic machines can optimize the use of raw materials, reducing waste.
• Versatility: Able to produce a wide range of products, from simple C and U channels to more complex custom profiles.