B deck roll forming machine in Canada

A B Deck Roll Forming Machine is specifically designed for manufacturing B deck panels, which are widely used in the construction industry for roofing, flooring, and structural reinforcement. The machine ensures precision, high speed, and uniformity, making it an essential investment for industries requiring large-scale deck production.

Key Features:

• Efficiency: Automated processes ensure high output while minimizing material waste.
• Durability: Built with industrial-grade materials for long-term usage.
• Versatility: Adjustable settings to cater to various deck profiles.
• Ease of Use: Intuitive PLC control systems for smooth operation.

Specifications

1. Roller Materials:
   High-quality GCr15 steel with heat treatment and chrome plating for extended durability and precision.
2. Frame Structure:
   • Material: Welded steel frame.
   • Size: Heavy-duty frame designed to handle prolonged operations without deformation.
3. Motors:
   • Main Motor: 11-22 kW (depending on machine configuration).
   • Hydraulic Motor: 4-7.5 kW for punching and cutting systems.
4. PLC System:
   Fully automated control system with a user-friendly interface for seamless operation. Brands like Siemens or Mitsubishi are commonly integrated.
5. Machine Speed:
   • Standard: 15-30 meters per minute.
   • Optional: Up to 40 meters per minute with advanced servo systems.
6. Cutting System:
   • Type: Hydraulic cutting with hardened blades for clean and precise cuts.
   • Material: Cr12MoV steel.
7. Profile Dimensions:
   • Depth: 38 mm.
   • Width: 76 mm pitch (standard B deck profile).
   • Material Gauge: 0.8 mm to 1.5 mm.
8. Safety Features:
   • Emergency stop buttons.
   • Protective guards and enclosures around moving parts.
9. Optional Add-Ons:
   • Uncoilers and recoilers (manual or automatic).
   • Stacking systems for efficient product handling.
   • Remote PLC systems for off-site operation.

Profile Description

The B deck panel produced is primarily used in roofing and flooring applications. Its ribbed design provides excellent strength-to-weight ratio, making it ideal for supporting concrete slabs in multi-story buildings.

• Materials: Galvanized steel, aluminum, or stainless steel.
• Thickness: Ranges from 0.8 mm to 1.5 mm.
• Uses: Commercial and industrial buildings, bridges, and mezzanines.

Machine Installation and Maintenance

Installation:

• Requires a professional setup team.
• Ensure a stable power supply (380V, 50/60Hz, 3-phase).
• Calibration and alignment of rollers for consistent output.

Maintenance:

• Regular lubrication of moving parts.
• Cleaning and inspection of rollers and cutting systems.
• Periodic software updates for the PLC system.

Question and Answer Section

Q1: What are the main applications of the B deck roll forming machine in Canada?
A1: The B deck roll forming machine is widely used in the construction industry for roofing, flooring, and structural reinforcement in commercial and industrial buildings. Its ability to produce high-strength decking panels makes it ideal for Canadian infrastructure projects.

Q2: Can the machine handle custom deck profiles?
A2: Yes, the machine can be customized to produce specific deck profiles. Adjustments to the roller sets and PLC programming allow for tailored output.

Q3: What are the power requirements for the machine?
A3: The machine typically operates on 380V, 50/60Hz, 3-phase power. However, it can be modified for other power supply standards if needed.

Q4: How long does it take to set up the machine?
A4: A professional installation team can set up the machine within 2-3 days, including calibration and testing.

Q5: What warranty is provided with the machine?
A5: Most manufacturers offer a 1-year warranty covering parts and service. Extended warranties may be available upon request.

Q6: Is technical support available in Canada?
A6: Yes, technical support is often provided remotely or through on-site visits by the manufacturer’s representatives.

Q7: Can the machine operate in cold Canadian climates?
A7: Absolutely. The machine is designed to function in varied environments, but it is advisable to install it in a temperature-controlled facility to maximize efficiency and lifespan.

Q8: What is the price range for a B deck roll forming machine?
A8: The price ranges from $50,000 to $150,000 CAD, depending on the machine’s configuration and add-ons.

Investing in a B Deck Roll Forming Machine is a step toward improving productivity and ensuring high-quality deck panels for Canadian construction needs.