Bead roll forming machines are specialized equipment designed to produce precise bead profiles on various sheet metals. These machines are integral to industries like construction, automotive, HVAC, and general metal fabrication, providing structural reinforcement, aesthetic finishes, and functionality to sheet metal products.

Machine Description

The bead roll forming machine operates by passing flat metal sheets through a series of rollers, which progressively shape the material into the desired bead profile. These machines are highly versatile, capable of working with different materials such as galvanized steel, aluminum, stainless steel, and other alloys. The primary purpose of bead roll profiles is to enhance the strength and rigidity of metal sheets while adding visual or functional details.

Specifications

Roller Materials

• Material: High-grade alloy steel with chrome plating for durability and precision.
• Heat Treatment: Hardened to 58–62 HRC for extended lifespan.

Profile Options

• Material Thickness: 0.3 mm to 1.5 mm.
• Width Capacity: Up to 1,250 mm (customizable based on requirements).
• Bead Size: Multiple sizes and styles, such as round, square, or custom beads.

Frame Size

• Heavy-duty welded steel frame for stability and vibration resistance.

Motor and Drive System

• Motor Type: Servo motor for accurate and smooth operation.
• Motor Power: 5.5 kW to 11 kW, depending on the capacity.
• Drive System: Gear-driven for high efficiency and minimal maintenance.

Cutting System

• Type: Hydraulic cutting system for precise and burr-free cuts.
• Power: 5.5 kW hydraulic station.

Control System

• PLC System: Fully programmable logic controller for automated operation.
• HMI Interface: User-friendly touch screen for easy adjustments and monitoring.

Machine Speed

• Production Speed: 15–30 meters per minute, depending on profile complexity and material.

Safety Features

• Safety guards and emergency stop systems to ensure operator protection.

Optional Add-ons

• Stacker: Automatic stacking system for finished profiles.
• Coil Car: For easy handling and loading of metal coils.
• Remote Control: For operational convenience and troubleshooting.

Applications

1. Construction: Used in roofing sheets, HVAC ducts, and panels for structural reinforcement.
2. Automotive: Provides reinforcement beads in vehicle panels for strength and design.
3. Industrial Fabrication: Applied in creating parts with enhanced rigidity and durability.
4. HVAC Systems: Bead rolls in ductwork for added strength and improved aesthetics.

Bead Roll Forming Machine in Croatia

Croatia’s growing infrastructure and manufacturing sectors make bead roll forming machines a crucial investment. These machines cater to the local demand for custom metal profiles in construction, automotive, and industrial applications. Local businesses benefit from adopting advanced roll forming technologies to meet stringent EU quality standards and export requirements.

Frequently Asked Questions (FAQs)

Q1: What materials can the bead roll forming machine process?

A: The machine can handle a wide range of materials, including galvanized steel, aluminum, stainless steel, and copper, with thicknesses ranging from 0.3 mm to 1.5 mm.

Q2: How is the machine customized for different bead profiles?

A: The rollers can be customized based on the required bead design. Operators can adjust the roller settings via the PLC system to produce different profiles.

Q3: What are the maintenance requirements for this machine?

A: Routine maintenance includes lubrication of moving parts, inspection of rollers for wear, and regular cleaning. The PLC system should also be updated periodically.

Q4: Can the machine handle high-volume production?

A: Yes, with production speeds of up to 30 meters per minute, it is ideal for high-volume manufacturing.

Q5: Are Croatian businesses eligible for financing or subsidies to purchase these machines?

A: Yes, many Croatian companies qualify for EU grants or financing programs aimed at modernizing manufacturing equipment.

Q6: How is shipping and installation handled in Croatia?

A: Machines are shipped directly to the customer’s site, with installation and training provided by skilled technicians to ensure seamless integration into production lines.