C channel roll forming machine Philippines

A C Channel Roll Forming Machine is a specialized piece of equipment designed to produce high-quality C-shaped metal channels efficiently. These channels are widely used in construction, infrastructure, and industrial applications due to their structural strength and lightweight properties. The machine transforms metal coils into precisely shaped C channels through a continuous roll forming process, ensuring accuracy, speed, and durability.

This machine caters to industries such as construction (for framing, purlins, and supports), storage solutions (shelving and racks), and transportation (reinforcement in vehicles). With advanced automation and customization options, a C Channel Roll Forming Machine is an essential tool for manufacturers aiming to meet high-volume demands and specific design requirements.

Specifications of C Channel Roll Forming Machine

1. Roller Materials:
   • High-grade steel (e.g., Cr12, GCr15, or SKD11) with heat treatment for durability.
   • Chrome-plated surface to prevent corrosion and ensure smooth operation.
2. Frame Size and Structure:
   • Heavy-duty steel frame for stability and vibration resistance.
   • Welded and stress-relieved frame to ensure precision.
3. Motor and Power:
   • Main motor power: 5.5 kW to 22 kW, depending on production capacity.
   • Hydraulic cutting power: 5.5 kW.
   • Power supply: 380V/50Hz or customized as per country requirements.
4. Production Speed:
   • 10-30 m/min (variable depending on the machine model and profile complexity).
5. Cutting System:
   • Hydraulic cutting with hardened blades for precise and clean cuts.
   • Pre-cutting and post-cutting options available.
6. Control System:
   • PLC control system with user-friendly interface.
   • Touchscreen panel for easy operation and quick adjustments.
   • Remote diagnostic and monitoring capabilities (optional).
7. Profile Size Range:
   • Width: 50mm to 300mm (customizable).
   • Thickness: 0.8mm to 4.0mm.
   • Height and flange dimensions: Adjustable within specified ranges.
8. Material Compatibility:
   • Galvanized steel, mild steel, stainless steel, and aluminum.
   • Material tensile strength: Up to 550 MPa.
9. Optional Features:
   • Automatic stacker for finished products.
   • Decoiler (manual or hydraulic) with capacities up to 5 tons.
   • Punching system for holes, slots, or other shapes.
   • Flying cutting system for uninterrupted production.
10. Safety Features:
    • Emergency stop buttons and safety guards.
    • Overload protection system for motors.
    • Alarm system for operational errors.

Key Benefits of the Machine

• Precision: Ensures uniformity and accuracy in every profile.
• High Efficiency: Capable of handling large production volumes.
• Customization: Supports various sizes and designs to meet industry-specific needs.
• Low Waste: Optimized material usage reduces scrap.
• Durability: Long-lasting machine components reduce maintenance costs.

Question and Answer Section

Q1: What industries commonly use C channel roll forming machines?
A1: Industries like construction, automotive, storage solutions, and infrastructure development extensively use C channel roll forming machines to produce structural supports, frames, shelving, and vehicle reinforcements.

Q2: What materials can the machine process?
A2: The machine can handle galvanized steel, mild steel, stainless steel, and aluminum, with thicknesses ranging from 0.8mm to 4.0mm and tensile strengths up to 550 MPa.

Q3: How is the machine controlled?
A3: The machine uses a PLC control system with a touchscreen interface, allowing operators to set parameters such as speed, length, and quantity with ease.

Q4: Can the machine be customized for different profiles?
A4: Yes, the machine can be customized to produce various C channel sizes, flange widths, and hole patterns based on customer requirements.

Q5: Is maintenance required frequently?
A5: Regular maintenance includes lubrication, inspection of rollers and blades, and cleaning the machine. However, high-quality components minimize the frequency of repairs.

Q6: What are the safety features?
A6: Safety features include emergency stop buttons, safety guards, overload protection, and alarms for operational errors.

Q7: Can the machine operate continuously?
A7: Yes, with proper maintenance and a flying cutting system, the machine can operate continuously for high-volume production.

Q8: What are the optional extras available?
A8: Optional extras include:

• Automatic stackers.
• Hydraulic uncoilers.
• Punching systems for holes or slots.
• Remote control and diagnostics.

Q9: What power supply is required?
A9: The machine typically operates on 380V/50Hz but can be customized to match local power requirements.

Q10: How long does it take to install and set up?
A10: Installation and setup usually take 1-2 days, depending on the complexity and customization of the machine.