A C Channel Roll Forming Machine is an advanced metal forming equipment designed for the continuous production of high-precision C-shaped steel channels. These machines are widely used in construction, infrastructure, and various industries requiring structural supports or frameworks.

The machine transforms raw steel coils into perfectly shaped C channels through a series of rollers and cutting systems, ensuring high-quality profiles with consistent dimensions. The versatility and efficiency of these machines make them ideal for industries in South Africa, including construction, automotive, and agriculture.

Key Features of C Channel Roll Forming Machine

1. Automation: Fully automated with a PLC control system for ease of operation.
2. High Precision: Ensures uniform dimensions with minimal wastage.
3. Customizable: Adaptable to different sizes, thicknesses, and materials.
4. Durability: Built with robust materials for long-term performance in industrial environments.

Specifications

1. Material Compatibility:
   • Material: Galvanized steel, carbon steel, stainless steel.
   • Thickness Range: 1.2mm to 4mm (customizable).
   • Width of Input Coil: 100mm to 500mm (as per design).
2. Roller System:
   • Roller Material: High-grade steel (Cr12 or GCr15) with heat treatment.
   • Number of Rollers: 10-20 stations (depending on design).
3. Machine Frame:
   • Structure: Heavy-duty steel frame.
   • Coating: Anti-corrosion paint.
4. Cutting System:
   • Type: Hydraulic cutting.
   • Material of Blade: Cr12 with heat treatment for durability.
   • Cutting Accuracy: ±0.5mm.
5. Power:
   • Main Motor Power: 7.5kW to 15kW (depends on machine size).
   • Hydraulic Station Power: 4kW to 7.5kW.
   • Voltage: 380V/50Hz (customizable for South Africa).
6. Speed:
   • Production Speed: 15-30m/min (without punching).
   • Speed with Punching: 10-15m/min.
7. Control System:
   • PLC Brand: Siemens, Mitsubishi, or Delta.
   • Interface: Touchscreen for ease of operation.
8. Optional Add-ons:
   • Hydraulic Decoiler: 5-ton or 10-ton capacity.
   • Pre-punching System: For bolt holes or custom designs.
   • Stacking System: Automatic stacking for finished profiles.

Applications in South Africa

1. Construction: Used for roofing, wall structures, and frameworks.
2. Infrastructure Projects: Supports for bridges, railways, and highways.
3. Agricultural Buildings: Structural frameworks for greenhouses and storage units.
4. Automotive Industry: Components for trailers and vehicle body parts.

Advantages for South Africa

1. Custom Solutions: Tailored profiles meeting local standards and project requirements.
2. Energy Efficiency: Designed to operate efficiently with South Africa’s power supply.
3. Durability: Handles diverse environmental conditions, including coastal corrosion.
4. Cost-Effective Production: Reduces reliance on imported profiles.

Setup and Installation

1. Foundation Preparation: Ensure the machine is installed on a flat, stable surface.
2. Power Connection: Connect to a 380V/50Hz power supply.
3. Trial Run: Perform a test with scrap materials to check profile accuracy.
4. Calibration: Adjust rollers and cutting systems for precise output.

Maintenance Requirements

1. Daily Inspections: Check rollers, cutting blades, and lubrication systems.
2. Routine Cleaning: Remove dust, debris, and metal particles.
3. Lubrication: Regularly oil moving parts to reduce wear and tear.
4. Blade Sharpening: Ensure cutting blades are sharp for clean profiles.
5. PLC Updates: Keep the control system software updated.

Question and Answer Section

Q1. What material thickness can a C Channel Roll Forming Machine handle?
A: The machine can process material thickness ranging from 1.2mm to 4mm, depending on the configuration.

Q2. Can this machine produce custom-sized C channels?
A: Yes, the machine can be customized to produce a variety of sizes and shapes based on project requirements.

Q3. Is the machine compatible with South Africa’s power supply?
A: Yes, it is designed for 380V/50Hz, commonly used in South Africa. Other voltage options are available upon request.

Q4. How fast is the production rate?
A: The production speed ranges from 15-30m/min without punching and 10-15m/min with punching.

Q5. Are there additional tools required for operation?
A: A hydraulic decoiler and automatic stacking system are optional but recommended for improving efficiency.

Q6. What industries in South Africa benefit the most from this machine?
A: Construction, automotive, and agricultural industries are the primary beneficiaries.

Q7. What is the typical delivery time for the machine to South Africa?
A: Delivery time ranges from 45-60 days, depending on manufacturing and shipping conditions.

Q8. How long does the setup process take?
A: Setup and installation can be completed within 2-3 days with professional assistance.