C channel roll forming machine UK

A C Channel Roll Forming Machine is designed to produce high-quality C-shaped metal channels from steel or aluminum coils. These machines are widely used in the construction and manufacturing industries for structural applications, such as in building frameworks, ceiling systems, and support structures. With advanced automation, precision, and durability, these machines ensure efficient production for diverse industrial needs.

Machine Description

The C Channel Roll Forming Machine features a robust frame and cutting-edge technology for creating uniform and precise profiles. It is equipped with advanced systems to ensure consistency, reduce waste, and optimize production efficiency.

Key features include:

1. Automation: Automated feeding, roll forming, and cutting processes.
2. Durability: Constructed with high-quality materials to withstand heavy-duty operations.
3. Customizable Profiles: Adjustable configurations to produce different sizes and thicknesses of C channels.
4. High Speed: Ensures quick production to meet industrial demands.

Specifications

Below are the typical specifications of a standard C Channel Roll Forming Machine:

1. Frame Structure:
   • Material: High-strength welded steel.
   • Frame Thickness: 20-30 mm for durability.
2. Rollers:
   • Material: High-grade chromium steel (CR12MOV).
   • Heat-treated for extended life and precise performance.
3. Cutting System:
   • Type: Hydraulic cutting system.
   • Blade Material: Cr12 with HRC 58-60 hardness.
   • Cutting Accuracy: ±0.5 mm.
4. Motor and Drive:
   • Main Motor Power: 7.5 kW to 15 kW (depending on model).
   • Drive Type: Gearbox or chain-driven.
5. Control System:
   • Type: PLC-based system (Siemens or Panasonic).
   • Operation: Touchscreen interface with easy programming options.
6. Material Input:
   • Coil Material: Galvanized steel, stainless steel, aluminum.
   • Thickness: 0.5 mm to 3 mm.
   • Width: 100 mm to 600 mm.
7. Machine Speed:
   • Roll Forming Speed: 15-30 m/min.
   • Cutting Speed: Synchronized with roll forming.
8. Power Supply:
   • Voltage: 380V/50Hz (adjustable based on UK standards).
   • Hydraulic Power: 4 kW.
9. Optional Extras:
   • Hydraulic Decoiler.
   • Automatic Stacker.
   • Remote Monitoring System.
   • Pre-punching and Notching Units.

Applications

• Construction: Roof and wall support frameworks, steel building systems.
• Industrial Shelving: For warehouse storage systems.
• Transportation: Vehicle chassis and supports.
• Energy Sector: Solar panel mounting systems.

Question and Answer Section

Q1: What is the typical production capacity of a C Channel Roll Forming Machine?

The production capacity depends on the model and customization. Standard machines can produce between 15-30 meters per minute.

Q2: What materials can the machine process?

The machine is compatible with galvanized steel, stainless steel, mild steel, and aluminum. Material thickness ranges from 0.5 mm to 3 mm.

Q3: Can the machine produce multiple sizes of C channels?

Yes, most machines are adjustable or come with interchangeable rollers to produce a range of sizes and profiles.

Q4: What are the power requirements for the UK?

The machine operates on a standard UK power supply of 380V/50Hz. Custom configurations can be accommodated for different requirements.

Q5: How long does installation take?

Installation typically takes 2-5 days, depending on the setup complexity and site readiness.

Q6: Is training provided?

Yes, training is usually provided by the manufacturer or supplier to ensure proper operation and maintenance of the machine.

Q7: What is the expected lifespan of the machine?

With regular maintenance, a C Channel Roll Forming Machine can last for more than 10 years.

Q8: Are spare parts easily available?

Manufacturers typically supply spare parts and provide a warranty. It's advisable to confirm availability with the supplier.

Q9: Can I import the machine to the UK?

Yes, many manufacturers offer international shipping, and UK-specific compliance (like CE certification) is usually available.

Q10: How can I ensure precision in production?

Precision is achieved through a high-quality PLC control system and regular calibration of the rollers and cutting system.