C profile roll forming machine Norway

The C Profile Roll Forming Machine is a highly efficient and versatile equipment designed to produce C-shaped metal profiles commonly used in construction, framing, and industrial applications. These profiles are integral to various structures, including roofing, wall panel supports, and steel frameworks. The machine is designed with advanced automation and precision engineering, ensuring consistent, high-quality production.

This machine is particularly relevant in Norway, where construction projects demand durable and customizable profiles to withstand the country's challenging weather conditions. It is capable of working with a range of metals, including galvanized steel, stainless steel, and aluminum, catering to the diverse needs of the Norwegian market.

Specifications

1. Roller Materials:
   • High-grade chromium steel (heat-treated for durability and precision).
2. Profile Dimensions:
   • Width: Customizable from 50mm to 300mm.
   • Height: Adjustable from 20mm to 100mm.
   • Material Thickness: 0.5mm to 2.5mm.
3. Material Compatibility:
   • Galvanized steel, stainless steel, aluminum, and cold-rolled steel.
4. Machine Speed:
   • 10–25 meters per minute (varies depending on profile specifications).
5. Hydraulic Cutting System:
   • High-precision hydraulic cutting for clean and accurate cuts.
   • Tolerance: ±0.5mm.
6. PLC Control System:
   • Siemens PLC for automated operations and ease of use.
   • User-friendly touch screen interface with multiple language options, including Norwegian.
7. Frame Size:
   • Heavy-duty steel frame for stability and durability.
8. Motor Power:
   • Main motor: 7.5 kW to 15 kW (depending on the profile).
   • Hydraulic motor: 4 kW.
9. Optional Add-Ons:
   • Uncoilers (manual or automatic, up to 5 tons).
   • Coil car for efficient material handling.
   • Stacking system for organized output.
   • Remote PLC system for remote monitoring and control.
10. Safety Features:
    • Protective guards and enclosures.
    • Emergency stop buttons.
    • Overload protection systems.

Applications of C Profiles in Norway

1. Construction Industry:
   • Used in framing for roofs, walls, and partitions.
   • Ideal for lightweight and durable structures.
2. Renewable Energy:
   • Support structures for solar panels and wind turbines.
3. Infrastructure Projects:
   • Bridge reinforcements and scaffolding.
4. Industrial Use:
   • Machine frames and storage racking systems.

Setup and Installation Process

1. Site Preparation:
   • Ensure a level foundation and adequate space for installation.
2. Unpacking and Assembly:
   • Assemble components like rollers, cutting system, and uncoiler.
3. Electrical Connection:
   • Connect the machine to a compatible power supply (customizable for Norway's standard 230V or 400V).
4. Calibration and Testing:
   • Calibrate rollers and cutting system based on the desired profile dimensions.
   • Run a test coil to ensure accuracy and consistency.

Maintenance Requirements

1. Routine Inspections:
   • Check roller alignment and cutting blade sharpness.
2. Lubrication:
   • Regularly lubricate moving parts to prevent wear and tear.
3. Cleaning:
   • Clean rollers and frames to avoid material buildup.
4. Component Replacement:
   • Replace worn-out rollers and cutting blades as needed.

FAQs

1. What is the production capacity of a C profile roll forming machine?
The machine can produce up to 10–25 meters of C profiles per minute, depending on the material thickness and profile size.

2. Can the machine handle multiple materials?
Yes, it is compatible with galvanized steel, aluminum, stainless steel, and cold-rolled steel.

3. Is the machine suitable for Norway's power supply?
Yes, the machine can be customized to work with Norway's standard power supply (230V or 400V).

4. What are the key maintenance requirements?
Routine lubrication, roller alignment checks, and cleaning are essential. Replace cutting blades and rollers when they show signs of wear.

5. Can the machine produce custom-sized profiles?
Yes, the machine can be adjusted to produce C profiles of varying widths, heights, and material thicknesses.

6. How long does installation take?
Installation typically takes 2–3 days, including calibration and test runs.

7. What safety features are included?
The machine is equipped with protective guards, emergency stop buttons, and overload protection to ensure operator safety.

8. What industries in Norway benefit most from this machine?
The construction, renewable energy, and infrastructure sectors benefit significantly from C profile roll forming machines.