Cable tray roll forming machine in Canada

A cable tray roll forming machine is specialized equipment designed to manufacture high-quality cable trays. These trays are integral to managing electrical and communication cables, offering robust support and organization. Widely used in construction, energy, and industrial projects, cable tray roll forming machines deliver precision and efficiency, ensuring the production of durable, standardized cable trays that meet Canadian safety and quality standards.

Full Machine Description

A Cable Tray Roll Forming Machine is an advanced piece of equipment engineered for automated production. This machine transforms coiled steel into finished cable trays through multiple stages, including uncoiling, leveling, punching, forming, and cutting.

Key Features

• Fully Automated System: Minimal manual intervention, increasing production efficiency.
• High Precision: Ensures consistent quality, meeting industrial standards.
• Customizable Profiles: Adapts to various cable tray sizes and designs.
• Robust Construction: Built for durability, ensuring a long lifespan.
• User-Friendly Operation: Equipped with a modern PLC system for intuitive control.

Machine Specifications

1. Roller Materials
   • High-grade GCr15 steel, hardened and polished for precision.
2. Punching and Notching
   • Hydraulic punching system for creating holes and slots as per design.
   • Adjustable die sets for varying tray configurations.
3. Servo Motors
   • Precision-driven servo motors ensuring consistent speed and accuracy.
4. Hydraulic Cutting System
   • Hydraulic shear for clean and accurate cutting without deformation.
5. Frame Size
   • Heavy-duty steel frame for stability and vibration reduction.
6. PLC System
   • Advanced Siemens PLC with touchscreen HMI for easy operation and diagnostics.
7. Machine Speed
   • Produces up to 20-30 meters per minute, depending on the tray design.
8. Safety Features
   • Full safety enclosure.
   • Emergency stop mechanisms.
   • Overload protection.
9. Material Specifications
   • Input Material: Pre-galvanized steel, aluminum, or stainless steel.
   • Thickness Range: 0.8 mm - 2.0 mm.
   • Width Range: Adjustable up to 600 mm.
10. Optional Add-Ons
    • Automatic stackers for finished products.
    • Remote monitoring PLC system.
    • Coil handling systems (uncoilers and coil cars).

Applications in Canada

Key Industries Using Cable Tray Roll Forming Machines

1. Construction
   • For electrical wiring management in residential and commercial buildings.
2. Energy
   • Used in renewable energy projects like solar and wind farms.
3. Industrial Manufacturing
   • Supporting large-scale production facilities.
4. Data Centers
   • Providing cable management for high-performance servers.

Frequently Asked Questions (FAQs)

1. What types of cable trays can this machine produce?

This machine can produce ladder-type, perforated, and solid-bottom cable trays with varying sizes and hole configurations.

2. Is the machine compatible with Canadian safety standards?

Yes, the machine complies with Canadian safety and industrial standards, including CSA certifications, ensuring safe and reliable operation.

3. What is the delivery time for a cable tray roll forming machine in Canada?

The delivery time typically ranges between 8-12 weeks, depending on the machine's configuration and any custom requirements.

4. Can the machine handle stainless steel for cable trays?

Yes, the machine is designed to process stainless steel, aluminum, and pre-galvanized steel within the specified thickness range.

5. How much does a cable tray roll forming machine cost in Canada?

The price varies based on features and configurations but typically ranges from CAD 100,000 to CAD 200,000.

6. What are the maintenance requirements?

• Regular lubrication of rollers and moving parts.
• Periodic inspection of the hydraulic system and PLC components.
• Cleaning of punching and cutting dies.

7. Is operator training provided?

Yes, comprehensive operator training is provided, including machine setup, troubleshooting, and maintenance.

Conclusion

The Cable Tray Roll Forming Machine is a vital investment for industries in Canada, enabling efficient production of high-quality cable trays tailored to the demands of modern infrastructure. Whether you're in the construction or energy sector, this machine ensures consistent performance, precision, and reliability, making it an essential tool for cable management solutions.