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Cable Tray Roll Forming Machine – UAE Market Overview
The Cable Tray Roll Forming Machine is an advanced solution designed for continuous, high-speed production of cable trays used in electrical wiring and infrastructure management. Built with precision-engineered components and automation-ready controls, this machine supports modern industrial needs across the United Arab Emirates, from Dubai to Abu Dhabi and Sharjah.
Manufactured to meet international standards, this roll forming system supports custom profile designs, high yield materials, and mid-to-heavy gauge steel, ensuring durability, high load capacity, and quick project turnaround in infrastructure, utilities, and data center applications.
The Cable Tray Roll Forming Machine is a core asset for several fast-growing industries in the UAE:
Electrical & Power Infrastructure: Manufacturing perforated and solid cable trays used to support power lines and control wiring systems.
Telecommunication & Data Centers: Structured cable systems for network and fiber-optic installations.
Industrial Construction: Facilities requiring structured cabling and safety in wiring layouts.
Oil & Gas Facilities: Cable management in hazardous and high-load environments.
Commercial Buildings: Modern smart buildings and integrated electrical distribution systems.
Machine Type: Cable Tray Roll Forming Machine (Solid and Perforated Tray Systems)
Capabilities:
Forming U-type, C-type, and ladder-type cable trays.
Optional in-line punching and notching for ventilation slots or mounting holes.
Variable tray height and width adjustment system for multiple tray sizes.
Use Case Example:
A contractor in Dubai builds prefabricated electrical rooms. This machine allows them to manufacture precise tray sections in-house, cutting lead times and outsourcing costs by over 40%.
Production Speed: 10–20 meters/minute (based on profile and punching)
Material Thickness Range: 0.8–2.5 mm
Material Width Range: 100–1000 mm
Material Types: Galvanized Steel (GI), Pre-galvanized Steel, Aluminum, Mild Steel
Material Yield Strength: Up to 350 MPa (50 ksi)
Roller Material: GCr15 (bearing steel), hardened and precision ground
Roller Surface Treatment: Hard Chrome Coating
Number of Forming Stations: 18–28 stations (depends on tray size and design)
Roller Shaft Diameter: 75 mm
Shaft Material: High-tensile 45# Steel, quenched and tempered
Main Drive Type: Chain or Gearbox drive
Power Supply (UAE Standard): 380V / 50Hz / 3 Phase
Motor Power: 15–22 kW (depending on configuration)
Cutting Method: Hydraulic post-cutting
Blade Material: Cr12MoV (heat treated)
Control Type: PLC (Siemens, Delta, or Mitsubishi)
Operating Mode: Automatic with manual override
De-coiling System: Manual or Hydraulic uncoiler (3–5 tons)
Punching/Notching System: Hydraulic press with programmable slot patterns
Machine Frame: Welded structural steel base
Frame Thickness: 20–25 mm
Profile Shape: U / C / Ladder / Slotted / Non-Slotted
Profile Width and Depth: Width: 100–1000 mm, Depth: 40–150 mm
Length Tolerance: ±1.0 mm
Safety Features:
Full protective covers/guards
Emergency stop buttons
Overload protection system
Cable trays are typically made from:
Galvanized Steel (GI) – most common for indoor and industrial use.
Mild Steel – for budget-conscious solutions.
Aluminum – for lightweight, corrosion-resistant applications.
Material Gauge: Ranges from 20 gauge (0.9 mm) to 12 gauge (2.5 mm)
Yield Strength: Up to 50 ksi (345 MPa)
Starting Price: Approx. $58,000 USD
Prices vary based on:
Required tray sizes and profiles
Automation level (manual vs. automatic punching/decoiling)
Punching configuration and cut-to-length unit
Servo feeding and programmable notching add-ons
Contact us for a custom quote tailored to your technical and business needs.
All machines are brand new and custom-built based on your specifications. Delivery is available across the United Arab Emirates, including:
Dubai
Abu Dhabi
Sharjah
Ajman
Fujairah
Ras Al Khaimah
Manufacturing and shipping are handled directly from our vetted production partners.
Full Customization: Cable tray depth, width, and perforation design to match your standards.
Heavy-Duty Design: Frame and shaft materials ensure long machine lifespan with minimal maintenance.
High Automation Options: Servo-feeding, automatic punching, and PLC with touchscreen control.
Rapid Profile Changeover: Rollers and cutting lengths can be adjusted for different cable tray sizes.
Reduced Downtime: Modular design allows for faster maintenance and lower operating costs.
Local Power Compatibility: Built specifically for the UAE’s power grid and factory environments.
1-Year Warranty + Support: Global service coverage with spare parts and remote diagnostics.
These benefits translate into faster ROI due to:
Reduced lead times on cable tray projects
Less outsourcing or buying from third-party suppliers
Improved accuracy, which reduces installation rework on job sites
Optional punching stations with programmable slot patterns
Adjustable width guide rollers for flexible tray widths
Automatic stacking and unloading systems
Motorized width-change systems for faster production shifts
Remote PLC monitoring and maintenance support
If you have:
Profile drawings or tray dimensions
Material requirements or factory standards
Power and space requirements
Email us directly at: [email protected]
We’ll get back to you with a personalized configuration and pricing.
Q: Can this machine make different sizes of cable trays?
A: Yes. The machine is designed for flexible production. Width, height, and hole patterns can be adjusted via manual or servo controls depending on your machine configuration.
Q: Can I include my company’s profile drawing in the order?
A: Absolutely. Send your profile drawing to [email protected] and we will quote based on your exact dimensions and requirements.
Q: How long does it take to manufacture and deliver to the UAE?
A: Typically 45–70 days depending on complexity and options. Shipping and on-site commissioning are also available.
Q: Is operator training included?
A: Yes. We offer remote and optional on-site training depending on the package selected.
Q: What’s the machine’s lifespan?
A: With proper maintenance, over 15–20 years. All critical components are made from high-strength, wear-resistant steel.
For high-speed, precision cable tray manufacturing in the UAE, Machine Matcher connects you directly to factory-built solutions tailored for your electrical and construction needs.
Contact: [email protected]
Available Across the UAE – All Machines Are New & Built to Order.
