Cable Troughs and Tray Cover GASPARINI M41 Roll Forming Machine

Condition
Used
Listing ID
83986
Location
Italy

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Used Roll Forming Machine for Cable Troughs and Tray Covers

Product Overview

This high-capacity used roll forming machine is engineered for the automatic production of cable troughs and cable tray covers. With 20 forming steps, five 4-step heads, and heavy-duty construction, this machine delivers reliable, repeatable forming for profile widths ranging from 85 mm to 670 mm, lengths from 2000 mm to 5000 mm, and thicknesses from 0.6 mm to 1.5 mm.

Designed for industrial-grade forming applications, the machine is built to ensure high productivity, dimensional consistency, and minimal manual handling, thanks to integrated loading and unloading roller conveyors. Manufactured in 1989, this machine has stood the test of time with robust design and has been maintained in working condition.

Whether you’re producing electrical cable management systems or metal components for infrastructure and industrial facilities, this machine is a solid investment for manufacturers seeking performance, accuracy, and versatility at a fraction of the cost of new equipment.

Key Specifications

FeatureDetails
Machine TypeUsed Roll Forming Machine
ApplicationCable Troughs and Cable Tray Covers
Year of Manufacture1989

Forming Steps20
Additional Forming Heads5 heads with 4 forming steps each
Material Thickness Range0.6 mm to 1.5 mm
Material Width Range85 mm to 670 mm
Material Length Range2000 mm to 5000 mm
AutomationFully Automatic Forming
Weight25,000 kg
Overall Dimensions (LxWxH)7300 mm x 2400 mm x 1500 mm
Loading/UnloadingEquipped with Roller Conveyors
ConditionUsed

Detailed Description

Versatile Production Capability

This forming line was developed specifically for producing cable management systems such as cable troughs and cable tray covers. With a wide range of profile sizes accommodated, it is ideal for a broad range of manufacturing environments—especially those involved in electrical infrastructure, construction, or industrial installations. The flexibility in profile width and thickness supports varied product specifications, making it well-suited to both standard and custom applications.

High-Precision Roll Forming

The 20 forming steps ensure progressive and accurate shaping of sheet metal, reducing stress on the material and enhancing surface finish and structural integrity. The integration of five 4-step forming heads provides additional forming capacity, optimizing profile shaping and edge control.

This machine handles profiles from 85 mm to 670 mm wide and 0.6 mm to 1.5 mm thick, with lengths from 2000 mm to 5000 mm, making it ideal for long-length cable trays and accessories. These specifications are crucial for large-scale electrical and infrastructure installations where precise and consistent panel lengths are critical.

Automated Throughput and Efficiency

With fully automatic operation, including roller conveyors for both loading and unloading, this machine is designed to improve workflow efficiency and reduce manual labor. This feature supports a streamlined production environment, allowing operators to focus on quality control and process monitoring rather than material handling.

Its automated system not only saves time but also increases repeatability, reduces error rates, and supports continuous production—ideal for operations requiring high throughput.

Heavy-Duty Construction

Weighing in at 25,000 kg, the machine boasts a rigid frame and robust design, ensuring vibration-free operation and long-term mechanical reliability. The dimensions of 7300 mm x 2400 mm x 1500 mm make this a floor-mounted industrial machine that requires appropriate shop space and lifting equipment for setup.

Even though it was manufactured in 1989, the machine’s durable construction and proven longevity mean it continues to serve as a dependable asset in demanding production environments.

Ideal for Cable Management Product Manufacturers

If your business specializes in electrical infrastructure, industrial cable systems, construction components, or HVAC installations, this roll forming machine will significantly improve your in-house production capacity and reduce dependence on external suppliers.

Applications include:

  • Cable tray covers

  • Electrical cable troughs

  • Industrial metal covers

  • Custom profiles for enclosures or ducts

Why Choose This Machine?

  • Cost-Effective: As a used unit, it provides excellent value compared to new roll forming equipment.

  • Proven Performance: Designed for continuous industrial use in cable management production lines.

  • Flexible Profile Range: Produces a variety of profile sizes in one machine.

  • Time-Saving: Automatic operation with integrated conveyors boosts efficiency.

  • Low Maintenance: Built with longevity in mind, minimizing downtime and maintenance costs.

  • Robust Engineering: The machine’s weight and design ensure stability and high-quality output.

Installation & Setup

While this machine is used, it has been maintained to ensure continued operation. Setup should be handled by trained technicians, with support from experienced electrical and mechanical engineers. Depending on your region and facility, we can connect you with partners to assist with:

  • Electrical setup and safety

  • Hydraulic and pneumatic system checks

  • Operator training and calibration

  • Profile testing and sample runs

Maintenance & Support

Routine maintenance for this machine includes:

  • Checking and replacing roller lubrication

  • Ensuring conveyor rollers and chains are clean and aligned

  • Inspecting drive systems, motors, and bearings

  • Calibrating forming heads for consistent output

  • Keeping control panels and automation systems dust-free

While the machine was made in 1989, many of the standard components (motors, PLCs, hydraulics) can still be sourced or replaced with modern equivalents if needed.

Frequently Asked Questions

Q1: Can I modify the profile dimensions for custom tray covers?
Yes, this roll forming machine supports a wide range of profile widths (85 mm to 670 mm) and lengths (2000 mm to 5000 mm). If you require custom tooling or profile changes, we can assist you in sourcing modifications or tooling sets.

Q2: What kind of material can it process?
This machine is designed to process steel and galvanized sheet materials within 0.6 mm to 1.5 mm thickness. Other materials such as aluminum may be used depending on profile requirements and tooling.

Q3: Is this machine suitable for high-volume production?
Absolutely. With its automatic conveyor system and 20-step roll forming configuration, it's ideal for continuous, high-volume manufacturing with minimal operator intervention.

Q4: Does the machine include a PLC control system?
While the original setup may include older control components, the system can be retrofitted with a modern PLC system to improve automation, diagnostics, and performance tracking.

Q5: What are the installation requirements?
You will need adequate space for a 7.3-meter-long machine, access to industrial power supply (voltage requirements can be confirmed), and lifting equipment for installation. We can support you through the setup process.

Q6: Is technical documentation or manuals available?
Yes, we can provide original machine documentation or generate new documentation if needed, including setup instructions and maintenance schedules.

Interested in This Machine or a Similar One?

At Machine Matcher, we specialize in sourcing, selling, and delivering high-quality new and used roll forming machines across a global network. If you’re looking for a specific machine, contact us and we’ll help you find it.

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Let us know your requirements—whether it’s profile specs, automation upgrades, installation support, or delivery logistics—we’ll take care of the rest.