Cladding roll forming machine UK

Cladding roll forming machines are essential equipment in the construction and manufacturing industries, particularly for creating high-quality metal cladding profiles. These machines are widely used in the UK for their efficiency, precision, and ability to produce various cladding profiles tailored to the needs of the construction sector.

Machine Description

A cladding roll forming machine is designed to manufacture metal cladding panels used in roofing, wall coverings, and industrial structures. These machines operate by feeding metal coils through a series of rollers that progressively shape the material into the desired profile.

Key features of a cladding roll forming machine include:

• High-Speed Operation: Modern cladding machines can produce panels at speeds ranging from 15m/min to 40m/min, depending on the configuration.
• Customizable Profiles: Machines are equipped to produce a wide range of cladding panel profiles, such as box profiles, trapezoidal shapes, and corrugated panels.
• Durable Construction: Built with heavy-duty steel frames to ensure stability and longevity.
• User-Friendly Controls: Equipped with a PLC (Programmable Logic Controller) system for easy operation and precise adjustments.

Specifications

1. Roller Materials:
   • High-grade chromium steel with a hardness rating of HRC 58-62 for longevity and precision.
2. Frame Size:
   • Typically made from 16mm thick steel or more, ensuring robust support during operation.
3. Motors:
   • Servo motors or AC motors with a power range of 5kW to 15kW, depending on the machine's size and production capacity.
4. Hydraulic Cutting System:
   • Ensures precise cutting of panels to the desired length. The hydraulic power unit usually has a capacity of 5-10HP.
5. Machine Speed:
   • Adjustable speeds of 15m/min to 40m/min.
6. Power Requirements:
   • Configurable for the UK’s 415V, 3-phase, 50Hz power supply.
7. Safety Features:
   • Equipped with safety guards, emergency stop buttons, and overload protection.
8. Control System:
   • Advanced PLC system with touchscreen interface for real-time monitoring and adjustments.
9. Profile Width and Thickness:
   • Width: 600mm to 1250mm.
   • Thickness: 0.3mm to 1.2mm.
10. Optional Extras:
    • Automatic stackers.
    • Coil loading cars.
    • Remote diagnostic systems.

Applications of Cladding Roll Forming Machines

• Roofing and Wall Cladding: For industrial, commercial, and residential buildings.
• Agricultural Buildings: Manufacturing profiles for barns and silos.
• Prefabricated Structures: Producing lightweight yet durable panels.
• Fencing: Creating corrugated panels for fencing purposes.

FAQs About Cladding Roll Forming Machines

1. What types of cladding profiles can be made with these machines?

• Most machines can produce trapezoidal, corrugated, and box profiles. Custom profiles can also be manufactured based on specific needs.

2. How does the machine ensure precision in cutting?

• Precision is achieved through a hydraulic cutting system controlled by the PLC, ensuring consistent lengths and smooth edges.

3. What are the power requirements for the UK?

• Machines are typically configured for 415V, 3-phase, 50Hz, which aligns with the UK’s industrial power standards.

4. How much space is required to set up a cladding roll forming machine?

• Depending on the machine size, a space of approximately 15m x 3m is generally sufficient.

5. Can these machines handle pre-painted or galvanized steel coils?

• Yes, cladding roll forming machines are designed to work with pre-painted, galvanized, and even aluminum coils.

6. What is the maintenance requirement?

• Regular lubrication, roller alignment checks, and periodic replacement of wear parts like blades are recommended.

7. Are there financing options available in the UK for purchasing these machines?

• Many suppliers offer financing options or leasing plans tailored to UK businesses.