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Corrugated roll forming machines are essential in the manufacturing of corrugated metal sheets, widely used in roofing, cladding, and fencing applications. These machines are designed to produce high-quality corrugated sheets efficiently, ensuring durability, precision, and versatility for various construction and industrial needs. Below is a complete guide tailored to Albania, covering the machine's description, specifications, and a detailed Q&A section.
A corrugated roll forming machine is a highly specialized piece of equipment that transforms metal coils into corrugated sheets through a continuous roll forming process. It ensures uniformity and precision in the profiles, making it ideal for the production of roofing and cladding materials that meet international standards.
Key Features:
| Category | Details |
|---|---|
| Roller Material | High-grade 45# steel with hard chrome plating for enhanced durability. |
| Machine Frame | Welded steel frame with a thickness of 18-20 mm. |
| Coil Material | Galvanized steel, aluminum, PPGI (Pre-painted Galvanized Iron). |
| Material Thickness | 0.3 mm to 0.8 mm (customizable based on needs). |
| Profile Width | 750 mm to 1250 mm (input coil width). |
| Forming Speed | 12–20 meters per minute (depending on material and profile complexity). |
| Cutting System | Hydraulic cutting with precise measurement, ensuring clean cuts. |
| Control System | PLC control with touch-screen interface (Siemens or Delta brands). |
| Motor Power | Main motor: 5.5 kW; Hydraulic motor: 3 kW. |
| Power Supply | 380V/50Hz/3Phase (customizable for Albania's standard power requirements). |
| Number of Rollers | 12–20 rollers, depending on the profile design. |
| Machine Weight | 5,000–7,000 kg (varies based on customization). |
| Optional Extras | Automatic stacker, uncoiler (manual or motorized), and coil car tippers. |
Corrugated sheets are particularly popular in Albania for:
Given Albania’s Mediterranean climate, corrugated sheets are favored for their durability and resistance to harsh weather conditions.
A: The machine can handle galvanized steel, aluminum, and color-coated sheets. These materials are ideal for roofing and cladding applications in Albania, offering excellent corrosion resistance and longevity.
A: Yes, the wave height, pitch, and width can be adjusted to meet specific construction standards or design preferences.
A: The standard configuration is 380V/50Hz/3Phase, which is compatible with Albania's industrial power standards. Custom configurations are available if needed.
A: The machine can produce sheets at a speed of 12–20 meters per minute, depending on the material thickness and profile design.
A: The machine comes with an intuitive PLC control system, making it easy to operate even for those with minimal training. Routine maintenance includes roller cleaning, lubrication, and ensuring proper alignment of components.
A: Optional extras include automatic stackers for sheet collection, motorized uncoilers for easy handling of heavy coils, and remote PLC systems for enhanced operational efficiency.
A: Many suppliers provide remote assistance, installation guides, and training sessions. Local support services can be arranged for setup and maintenance.
