Corrugated roll forming machine in India

A corrugated roll forming machine is specialized for producing corrugated metal sheets, commonly used for roofing, siding, and cladding in construction projects. Here’s an overview of the key specifications and a description:

1. Machine Specifications:

• Material Width: Ranges between 800-1250 mm; adjustable to accommodate various sheet sizes.
• Material Thickness: Typically 0.2-0.8 mm, compatible with materials like galvanized steel, aluminum, and colored steel.
• Forming Stations: Usually between 16 to 24 stations, varying based on the corrugation design and the final profile.
• Roller Material: Generally GCr15 or 45# steel, hardened and chrome-coated to ensure longevity and smooth shaping.
• Motor Power: Around 5.5-7.5 kW for the forming section; power needs vary based on the production speed and thickness.
• Hydraulic Power for Cutting: Usually around 3 kW, with a hydraulic cutting mechanism for precision and speed.
• Production Speed: Typically 8-15 m/min, adjustable as per sheet requirements and machine capability.
• Control System: PLC control with a touchscreen interface for ease of operation and precise settings.
• Cutting Accuracy: ±1 mm, ensuring accurate sheet lengths per customer specifications.
• Dimensions: Machines vary, but standard dimensions can be around 7-8 m in length, 1.5 m in width, and 1.5 m in height.
• Weight: Approximately 5-8 tons, depending on material strength and machine size.

2. Machine Description:

A corrugated roll forming machine shapes flat metal sheets into corrugated profiles through a series of precisely aligned rollers. The process begins with the decoiler that unwinds the metal sheet, feeding it into the machine’s rollers. Each roller station progressively bends and shapes the metal to achieve the desired corrugated profile. Once formed, the sheet passes through a hydraulic cutter, which trims it to the required length with precision.

These machines are essential for manufacturing weather-resistant roofing and siding products, known for durability, structural integrity, and aesthetic appeal in construction projects. Automated controls, especially with PLC systems, allow for customization of lengths and profiles, making the machine versatile and suitable for high-volume production.