Corrugated roll forming machine Romania

A Corrugated Roll Forming Machine is a specialized industrial machine used to manufacture corrugated metal sheets for roofing, cladding, and other construction applications. These machines transform flat steel coils into high-strength, aesthetically pleasing corrugated sheets through a series of rolling processes.

In Romania, the corrugated sheet profile is widely used in residential, commercial, and agricultural buildings due to its durability, lightweight nature, and cost-effectiveness. The machine's design focuses on high efficiency, precision, and low maintenance, ensuring it meets the unique needs of Romanian industries.

Machine Specifications

1. Roller Materials
   • High-quality GCr15 steel, heat-treated for hardness and durability.
   • Chromium coating for anti-corrosion and long-lasting performance.
2. Punching and Notching
   • Hydraulic punching and notching system for precision operations (optional).
   • Customizable for ventilation or screw holes.
3. Frame Size
   • Heavy-duty steel frame, typically 350–400 mm in height.
   • Welded structure for stability and vibration resistance.
4. Motors
   • Main motor: 5.5–11 kW (depending on sheet thickness).
   • Hydraulic station motor: 4 kW.
5. PLC System
   • User-friendly PLC (Programmable Logic Controller) for automatic operation.
   • Touchscreen interface supporting Romanian language for ease of use.
6. Machine Speed
   • Production speed: 10–20 meters per minute (adjustable).
   • High-speed models can reach up to 30 meters per minute.
7. Safety Guards and Enclosures
   • CE-compliant safety guards.
   • Fully enclosed structure for safe operation.
8. Profile Specifications
   • Materials: Galvanized steel, pre-painted steel, aluminum.
   • Thickness: 0.3–1.0 mm.
   • Corrugation depth: 12–20 mm (customizable based on Romanian market needs).
   • Width: Standard coils of 1,000–1,200 mm, with effective coverage after forming.
9. Optional Features
   • Coil car for easy loading.
   • Automatic stacker for finished products.
   • Remote PLC system for troubleshooting.

Extras

• Leveling Systems: Ensure flat sheet feeding for better corrugation quality.
• Uncoiler/Recoiler: Manual or hydraulic, with a capacity of up to 10 tons.
• Stackers: Automatic stackers to handle large-scale production efficiently.

Setup and Installation

The setup process includes uncrating the machine, leveling, and aligning it with the production line. Romanian buyers can benefit from local technical support for installation and training.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Inspection of hydraulic systems and PLC components.
• Replacement of worn-out rollers or cutters.

Corrugated Roll Forming Machines: Frequently Asked Questions

Q1. Why are corrugated sheets popular in Romania?

Corrugated sheets are durable, lightweight, and cost-effective, making them ideal for Romania's diverse weather conditions. They are commonly used in roofing, cladding, and agricultural applications.

Q2. What materials can be used with this machine?

The machine can process galvanized steel, pre-painted steel, and aluminum. The material's thickness typically ranges from 0.3 mm to 1.0 mm.

Q3. How does the PLC system work?

The PLC system automates the production process, allowing for precise length cutting and profile customization. The user-friendly interface supports multiple languages, including Romanian.

Q4. Can this machine handle different corrugation depths?

Yes, the machine is customizable to produce various corrugation depths, usually between 12 mm and 20 mm.

Q5. What is the delivery timeline for Romania?

Delivery timelines depend on customization requirements. Standard machines are typically delivered within 30–60 days.

Q6. Are spare parts available in Romania?

Spare parts can be ordered through the manufacturer or local suppliers. Having a local distributor can minimize downtime for maintenance.

Q7. What are the main industries using this machine in Romania?

Construction companies, agricultural equipment suppliers, and DIY roofing material manufacturers commonly use corrugated roll forming machines in Romania.

Q8. Is technical support available in Romania?

Yes, most manufacturers provide installation support, training, and after-sales service either directly or through local distributors.