Corrugated roof sheet roll forming machine in Zimbabwe

A corrugated roof sheet roll forming machine is a specialized industrial machine designed to produce corrugated metal roofing sheets efficiently and with high precision. These machines cater to industries involved in construction, roofing, and cladding, offering durability, weather resistance, and an aesthetically pleasing profile.

Description

Corrugated roof sheets are popular due to their high strength-to-weight ratio, excellent weather resistance, and ease of installation. The corrugated roof sheet roll forming machine transforms coils of metal into these distinct profiles using a series of rollers and cutting mechanisms. The machine is fully automated, controlled by a PLC system, and ensures consistent quality across large production volumes.

These machines are versatile, capable of producing various profiles and sizes based on specific customer requirements. They can work with different metals like steel, aluminum, and galvanized sheets, making them suitable for a wide range of applications, including residential, commercial, and industrial buildings.

Machine Specifications

1. Roller Materials:
   • High-grade steel rollers with heat treatment for durability.
   • Chrome-plated surface to prevent corrosion and ensure a smooth finish.
2. Frame Structure:
   • Heavy-duty steel frame for stability and vibration resistance.
   • Painted with anti-corrosion coating for longevity.
3. Material Thickness:
   • Compatible with metal sheets ranging from 0.3mm to 0.8mm.
4. Profile Width:
   • Adjustable to produce sheets of varying widths (typically 600mm to 1250mm).
5. Motor System:
   • Main motor: 5.5 kW to 7.5 kW, depending on production capacity.
   • Hydraulic cutting motor: 3 kW.
6. PLC Control System:
   • User-friendly interface for customization of sheet length and quantity.
   • Programmable for precision and efficiency.
7. Cutting System:
   • Hydraulic cutting system with high precision.
   • Hardened steel blades for clean and burr-free cuts.
8. Machine Speed:
   • Production speed of up to 15–20 meters per minute.
9. Safety Features:
   • Emergency stop button.
   • Safety enclosures around moving parts.
10. Power Requirements:
    • 380V/50Hz, customizable based on country-specific power standards.
11. Optional Extras:
    • Automatic stackers for efficient sheet collection.
    • Remote PLC systems for operational flexibility.
    • Uncoilers and recoilers for streamlined material handling.

Question and Answer Section

1. What types of materials can the machine process?

• The machine can process galvanized steel, aluminum, color-coated steel, and other sheet metals within the thickness range of 0.3mm to 0.8mm.

2. How can I customize the corrugated profile?

• The machine's rollers are designed based on your profile specifications. Provide your desired profile drawing, and the rollers will be tailored accordingly.

3. Is the machine suitable for large-scale production?

• Yes, with a production speed of 15–20 meters per minute and an automatic stacker option, the machine is ideal for high-volume production.

4. What maintenance does the machine require?

• Regular lubrication of moving parts.
• Cleaning of rollers and blades to prevent buildup.
• Periodic inspection of electrical and hydraulic components for wear and tear.

5. How long does it take to set up the machine?

• The initial setup, including alignment and calibration, typically takes 2–3 days. Once set, daily operation adjustments are minimal.

6. Can the machine be integrated with other systems?

• Yes, optional extras like stackers, uncoilers, and coil tippers can be integrated to enhance production efficiency.

7. What are the delivery and installation timelines?

• Manufacturing and delivery typically take 30–45 days. Installation services can be arranged and usually take 3–5 days.

8. Does the machine come with a warranty?

• Most suppliers offer a 12-month warranty covering manufacturing defects. Extended warranties may be available upon request.

9. What safety measures are included?

• The machine is equipped with emergency stop buttons, safety enclosures, and alarms to ensure operator safety.

10. Is operator training available?

• Yes, comprehensive training is usually provided during installation to ensure smooth operation and maintenance.