Cz purlin roll forming machine in India

Introduction to C/Z Purlin Roll Forming Machines

C/Z Purlin roll forming machines are specially designed for producing C and Z-shaped purlins, which are essential structural elements in construction, providing support for roofs and walls. These machines are highly efficient and capable of producing purlins with varying widths and thicknesses, enabling quick switching between C and Z profiles without extensive tooling changes. They are widely used in construction, agriculture, and industrial applications due to their versatility, durability, and precision.

Machine Description

The C/Z Purlin Roll Forming Machine is an automated system that produces C and Z purlins through a continuous roll forming process. It uses high-quality rollers, a robust hydraulic system, and precision electronics to transform flat metal coils into C and Z profiles. This machine is typically equipped with interchangeable tooling and advanced control systems, allowing users to adjust the width, height, and thickness of the profiles.

The machine's design prioritizes ease of use, speed, and efficiency. Many models offer automatic punching, cutting, and stacking, enabling a streamlined production process that saves time and labor. The C/Z Purlin Roll Forming Machine is suitable for various material types, including galvanized steel, aluminum, and other metals, with a wide range of thickness options.

Specifications

1. Roller Materials:

• High-grade steel or chromium-plated steel rollers for durability.
• Rollers are precision-machined for consistent profile accuracy.

2. Punching and Cutting System:

• Hydraulic or servo-driven system for precise punching and cutting.
• Punching locations and patterns can be adjusted based on customer requirements.
• High-speed hydraulic cutting with minimal deformation ensures clean cuts.

3. Frame Size and Structure:

• Heavy-duty steel frame ensures stability during high-speed operations.
• Reinforced frame structure minimizes vibration for consistent quality.

4. Motors and Drive System:

• Main motor with variable frequency drive (VFD) control for adjustable speed.
• Optional servo motor for additional precision in specific configurations.

5. PLC Control System:

• Equipped with an advanced PLC (Programmable Logic Controller) for automated control.
• Touchscreen interface for easy setup, adjustments, and operation.
• User-friendly software with multilingual support.

6. Machine Speed:

• Typical production speed ranges between 10-15 meters per minute.
• Speed may vary based on material thickness and punching requirements.

7. Safety Guards and Enclosures:

• Fully enclosed safety guards around moving parts.
• Emergency stop buttons and sensors for added safety.

8. Material Thickness:

• Compatible with materials ranging from 1.5mm to 3.5mm thickness.

9. Coil Width:

• Adjustable coil width, usually between 100mm to 500mm.

10. Automatic Size Adjustment (optional):

• Allows for switching between C and Z profiles with minimal downtime.
• Hydraulic size adjustments reduce the need for manual setup changes.

Profile Description

• Materials: Commonly produced using galvanized steel, mild steel, or aluminum.
• Sizes: Available in widths ranging from 50mm to 300mm.
• Material Gauge: Supports material thicknesses typically between 1.5mm to 3.5mm.
• Market Size: Widely used in industrial and commercial construction sectors.
• Industries: Primarily used in construction (warehouses, factories), agriculture (barns, sheds), and other structural applications.
• Popular Countries: C/Z purlins are widely used worldwide, especially in the USA, Canada, Australia, the Middle East, and Southeast Asia.

Extras (Optional Features)

1. Stackers: Automated stackers for organized and safe stacking of finished purlins.
2. Remote PLC Systems: Remote control capability for operation from a distance.
3. Coil Car and Tippers: For easy loading and handling of large coils.
4. Leveling Systems: Ensure the material is perfectly flat before entering the rollers.

Setup and Installation Process

1. Positioning: The machine must be placed on a stable, level surface with sufficient space for coil handling and finished product stacking.
2. Electrical Connections: Ensure proper voltage and grounding for the machine’s PLC system and motors.
3. Hydraulic Setup: Connect hydraulic lines and ensure the hydraulic reservoir is filled with the correct type of oil.
4. Control System Configuration: Configure the PLC according to the desired purlin dimensions, material type, and thickness.
5. Test Runs: Perform initial test runs with sample material to verify accuracy and make any necessary adjustments.

Maintenance Requirements

1. Roller Cleaning: Clean rollers regularly to prevent material buildup and maintain profile accuracy.
2. Hydraulic Oil Check: Periodically check hydraulic oil levels and replace as needed.
3. Lubrication: Lubricate moving parts as per the manufacturer’s guidelines to prevent wear and tear.
4. Electrical Inspection: Regularly inspect electrical connections for wear or damage.
5. Software Updates: Update the PLC software if new features or optimizations are available.

Frequently Asked Questions (FAQs)

Q1: What are the primary applications for C/Z purlins?
A1: C/Z purlins are widely used as structural supports in building construction, especially for roofing and wall framing in industrial, commercial, and agricultural structures.

Q2: Can this machine switch between C and Z profiles automatically?
A2: Many modern C/Z Purlin Roll Forming Machines offer automatic profile switching. This feature allows for quick adjustments to size and shape without manual tooling changes, saving time and labor.

Q3: What thickness of material can the machine handle?
A3: The machine typically supports material thicknesses ranging from 1.5mm to 3.5mm, though this can vary based on the model and machine configuration.

Q4: How fast can the machine produce purlins?
A4: The production speed generally ranges from 10 to 15 meters per minute, depending on the material thickness and punching requirements.

Q5: Is it possible to add custom punching patterns?
A5: Yes, the punching system can be configured to accommodate various patterns based on customer specifications.

Q6: What types of materials can the C/Z Purlin Roll Forming Machine work with?
A6: The machine is compatible with galvanized steel, mild steel, aluminum, and other metals commonly used in construction applications.

Q7: How much maintenance is required to keep the machine operational?
A7: Regular maintenance, including roller cleaning, hydraulic oil checks, and lubrication of moving parts, is essential. Following the manufacturer’s maintenance schedule will ensure optimal performance and machine longevity.

This overview provides an in-depth understanding of C/Z Purlin Roll Forming Machines, including their features, specifications, setup, and maintenance requirements. These machines offer high efficiency and versatility, making them indispensable in the construction industry.