Deck roll forming machine Mexico

A deck roll forming machine is a specialized industrial tool designed to manufacture metal deck profiles used in construction projects. These machines create structural metal decking panels, which serve as a base for floors, roofs, or concrete reinforcement in buildings. The metal decks produced offer high strength, durability, and ease of installation, making them essential for modern construction needs.

In Mexico, with the booming construction industry and increasing infrastructure projects, deck roll forming machines are in high demand. The ability to produce customized deck profiles with precision and efficiency makes these machines an indispensable asset for manufacturers and contractors.

Specifications of Deck Roll Forming Machine

1. Roller Materials:
   • High-grade chromium steel (SKD11 or D2), heat-treated for long life and precision forming.
   • Hardened to 58-62 HRC for extended durability.
2. Frame Structure:
   • Heavy-duty welded steel frame to minimize vibration and ensure consistent operation.
3. Motor Power:
   • Main motor: 11-15 kW, depending on machine size and production capacity.
   • Hydraulic motor: 4-7.5 kW for cutting and punching operations.
4. PLC Control System:
   • Fully automated operations via a user-friendly interface.
   • Brands like Siemens or Mitsubishi for reliability.
5. Production Speed:
   • Up to 15-20 meters per minute for standard operations.
6. Profile Dimensions:
   • Material thickness: 0.8 mm to 1.5 mm.
   • Profile width: Customized according to project needs, generally between 600 mm and 1,000 mm.
7. Cutting System:
   • Hydraulic cutting system for high precision and minimal waste.
   • Tooling made from Cr12MoV steel, heat-treated for durability.
8. Punching and Notching:
   • Optional inline hydraulic punching for drainage holes or connectors.
9. Safety Features:
   • Fully enclosed guards around moving parts.
   • Emergency stop buttons and alarms.
10. Optional Extras:
    • Automatic stackers.
    • Coil car tippers for easier loading.
    • Remote PLC control systems.

Applications in Mexico

• Industrial Buildings: Metal decking for roofing and flooring in factories.
• Commercial Projects: Shopping malls, office buildings, and warehouses.
• Residential Construction: Multi-story buildings and large-scale housing projects.
• Infrastructure Projects: Bridges, highways, and rail systems.

Question and Answer Section

Q1: Why is a deck roll forming machine important for construction in Mexico?
A1: Mexico's growing construction sector demands efficient and durable solutions for infrastructure and commercial projects. Deck roll forming machines provide cost-effective, high-quality decking panels that enhance structural integrity and reduce project timelines.

Q2: What materials can the machine process?
A2: Deck roll forming machines in Mexico typically process galvanized steel, aluminum, and stainless steel, with thicknesses ranging from 0.8 mm to 1.5 mm.

Q3: Can the machine handle customization for Mexican building standards?
A3: Yes, the machine can be customized to produce specific profiles and dimensions that comply with Mexican construction codes and client requirements.

Q4: How does the PLC system benefit production?
A4: The PLC control system ensures precise measurements, automatic adjustments, and seamless operation, reducing human error and increasing efficiency.

Q5: What should I consider when buying a deck roll forming machine in Mexico?
A5: Consider factors like:

• Profile requirements and sizes.
• Power supply compatibility (commonly 220V/60Hz in Mexico).
• Local support for maintenance and spare parts.
• Machine speed and production capacity.

Q6: What is the typical cost of a deck roll forming machine in Mexico?
A6: Prices vary based on specifications and add-ons but generally range from $50,000 to $150,000 USD. Imported machines may also include shipping and customs duties.

Q7: How long does installation take?
A7: Installation usually takes 2-3 weeks, including testing and operator training.

Q8: Are there local suppliers in Mexico?
A8: Yes, several local distributors offer deck roll forming machines and provide after-sales support, including spare parts and maintenance services.