Deck roll forming machine Philippines

A deck roll forming machine is a specialized piece of industrial equipment designed to manufacture high-quality steel or metal decking profiles. These profiles are widely used in construction for flooring, roofing, and as structural reinforcements. The machine transforms flat metal coils into corrugated or ribbed decking sheets through a continuous roll forming process, ensuring precision, uniformity, and high production efficiency.

Deck roll forming machines are essential for industries that demand durable, lightweight, and structurally sound decking materials. Their automated operation reduces manual labor, enhances production speed, and ensures consistent product quality.

Machine Specifications

1. Roller Materials:
   • High-grade steel with chrome plating for durability and corrosion resistance.
   • Heat-treated rollers to ensure longevity and precision.
2. Frame Size:
   • Heavy-duty steel frame to reduce vibration and ensure machine stability.
   • Typical dimensions: Customizable based on production requirements.
3. Punching and Notching System:
   • Hydraulic punching system for holes or slots in profiles.
   • CNC-controlled for precise and consistent punching patterns.
4. Motors:
   • Servo motors for feeding and cutting accuracy.
   • Hydraulic motor systems for punching and cutting operations.
5. Hydraulic Cutting System:
   • Cuts profiles to desired lengths with minimal deformation.
   • Hardened cutting blades for extended lifespan.
6. PLC System:
   • Programmable Logic Controller (PLC) for automated control.
   • Touchscreen interface for easy operation and real-time monitoring.
7. Machine Speed:
   • Up to 30–40 meters per minute, depending on the profile complexity and material.
8. Safety Guards and Enclosures:
   • Fully enclosed system with emergency stop buttons.
   • Safety sensors to prevent accidents.
9. Profile Capabilities:
   • Material: Steel, aluminum, or galvanized steel.
   • Thickness: 0.8mm to 1.5mm (adjustable based on profile).
   • Width: Customizable based on customer requirements.

Profile Description

1. Materials:
   • Galvanized steel, stainless steel, and aluminum are commonly used.
   • Anti-corrosion coatings for extended durability.
2. Sizes:
   • Typical profile heights range from 50mm to 150mm.
   • Custom widths based on construction standards.
3. Material Gauge:
   • Supports gauges from 0.8mm to 1.5mm for structural integrity.
4. Market Size:
   • Widely used in commercial and industrial construction.
   • Growing demand in infrastructure projects globally.
5. Industries:
   • Construction, roofing, flooring, and bridge decking.
6. Popular Countries:
   • High demand in the USA, Canada, Germany, India, and Middle Eastern countries due to rapid urbanization and construction activities.

Optional Extras

• Stackers: Automatic stacking system for efficient handling of finished products.
• Remote PLC System: Allows for remote monitoring and troubleshooting.
• Coil Car Tippers: Facilitates easier coil loading and unloading.
• Uncoilers and Recoilers: For efficient material feeding and collection.
• Leveling Systems: Ensures flatness and uniformity of the material before forming.
• Automatic Stackers: Reduces manual labor for packaging and stacking.

Setup and Installation

1. Ensure a stable and level foundation for installation.
2. Connect the machine to the appropriate power supply (380V/50Hz, customizable).
3. Set up the PLC system with desired profile parameters.
4. Conduct trial runs to fine-tune operations and ensure accuracy.

Maintenance Requirements

1. Regularly lubricate rollers and moving parts.
2. Inspect and replace worn-out or damaged components.
3. Keep the machine clean and free from debris.
4. Update the PLC software for optimized performance.
5. Conduct regular safety checks on guards and emergency systems.

Question and Answer Section

Q1: What materials can the machine process?
A: The machine can process galvanized steel, stainless steel, aluminum, and other metal sheets with gauges ranging from 0.8mm to 1.5mm.

Q2: How fast can the machine produce profiles?
A: The production speed ranges from 30 to 40 meters per minute, depending on the material and profile complexity.

Q3: Is the machine customizable?
A: Yes, the machine can be customized for profile dimensions, material thickness, punching patterns, and other specifications.

Q4: What industries benefit most from deck roll forming machines?
A: Construction, roofing, flooring, and infrastructure industries benefit greatly from these machines.

Q5: How do I maintain the machine for long-term use?
A: Regular lubrication, part inspections, software updates, and cleanliness are essential for long-term use.

Q6: Can the machine handle multiple profile designs?
A: Yes, the machine can handle multiple designs by changing the roller sets and reprogramming the PLC.

Q7: How is the machine shipped and installed?
A: The machine is shipped in parts and assembled on-site by professionals. Installation includes calibration and trial runs.