Decking sheet roll forming machine China

Decking sheet roll forming machines are specialized equipment used to produce high-strength steel or metal decking sheets for construction and industrial applications. These machines are designed to create precise profiles that serve as structural support for floors, roofs, and other building components. They offer high efficiency, reliability, and customization, making them a cornerstone for manufacturers in the construction industry.

Machine Description

The decking sheet roll forming machine is engineered to form steel coils into various decking profiles through a series of rollers. These machines are highly automated, reducing labor costs while increasing production speed and accuracy. The final products are durable, lightweight, and easy to install, making them ideal for multi-story buildings, bridges, and other large-scale infrastructure.

Machine Specifications

1. Roller Materials
   • Material: GCr15 steel, hardened and polished for durability and precision.
   • Coating: Chrome-plated surface to resist wear and corrosion.
2. Frame Size
   • Heavy-duty steel frame for stability and long-term operation.
   • Thickness: 20-25mm steel plates.
3. Motors
   • Main motor: 15-30 kW (customizable based on capacity).
   • Hydraulic motor: 5-7.5 kW for cutting and punching operations.
4. Punching and Notching
   • Hydraulic punching system for precise openings as per requirements.
   • Servo-controlled for accuracy.
5. Cutting System
   • Hydraulic cutting mechanism with high-speed blades.
   • Material: Cr12Mov steel, heat-treated for extended life.
6. PLC System
   • Programmable Logic Controller (PLC) for automated control.
   • User-friendly touchscreen interface.
   • Brands: Siemens, Mitsubishi, or Delta.
7. Machine Speed
   • Production speed: 15-30m/min (excluding cutting).
   • Adjustable according to material thickness and profile.
8. Safety Guards and Enclosures
   • Full safety enclosure with emergency stop buttons.
   • Compliance with international safety standards.

Profile Description

1. Materials
   • Galvanized steel, aluminum, and stainless steel.
   • Thickness: 0.7-1.5mm.
2. Sizes
   • Width: 600-1250mm (customizable).
   • Length: Custom cut-to-length as per project needs.
3. Material Gauge
   • 18-26 gauge, depending on application.
4. Market Size
   • Widely used in infrastructure and commercial construction projects globally.
5. Industries Using the Profile
   • Construction, real estate, and industrial projects.
6. Popular Countries
   • USA, India, UAE, Canada, and South Africa due to high demand in construction and rapid urbanization.

Extras

• Stackers: For automatic stacking of finished sheets.
• Remote PLC Systems: Remote operation for convenience and monitoring.
• Coil Car Tippers: For easy loading of raw materials.
• Uncoilers and Recoilers: For material handling.
• Leveling Systems: For smooth operation and accurate profiles.
• Automatic Stackers: Streamlined stacking process.

Setup and Installation Process

1. Foundation Preparation: Ensure a level and stable surface.
2. Machine Assembly: Install rollers, frame, and motors per manual.
3. Electrical Connections: Set up PLC and connect motors to power supply.
4. Trial Run: Test the machine with sample materials to ensure accuracy.
5. Operator Training: Train staff to handle the machine and troubleshoot.

Maintenance Requirements

• Regular lubrication of rollers and chains.
• Periodic inspection of hydraulic systems and motors.
• Cleaning of cutting blades to avoid material buildup.
• Calibration of PLC for consistent output.

Question and Answer Section

Q1: What materials can a decking sheet roll forming machine handle?
A: The machine can process galvanized steel, aluminum, and stainless steel in thicknesses ranging from 0.7mm to 1.5mm.

Q2: What are the advantages of using decking sheets in construction?
A: Decking sheets provide structural support, are lightweight yet strong, and reduce construction time and cost.

Q3: Can I customize the profile dimensions?
A: Yes, the machine can be customized to produce profiles of varying widths, lengths, and gauges.

Q4: What is the average production speed of the machine?
A: The production speed typically ranges between 15-30 meters per minute.

Q5: Is the machine easy to install and operate?
A: Yes, it comes with a detailed manual and automated controls, making installation and operation straightforward.

Q6: How do I ensure the machine's longevity?
A: Regular maintenance, proper lubrication, and timely replacement of worn parts will ensure optimal performance and longevity.