Door frame roll forming machine in Zambia

The Door Frame Roll Forming Machine is a specialized piece of equipment designed to manufacture high-quality, precision-engineered door frames. These frames are used in various applications, such as residential, commercial, and industrial settings. The machine operates through a series of rollers that shape metal sheets into the desired profiles for door frames. It ensures efficiency, durability, and accuracy, meeting the needs of industries requiring large-scale production.

Key Features

• Customizable Profiles: Ability to produce a variety of door frame profiles to suit different customer requirements.
• High Production Speed: Delivers efficiency with minimal downtime.
• Automated Controls: Equipped with advanced PLC systems for precision and ease of operation.
• Durable Construction: Designed with heavy-duty materials for long-lasting performance.
• Energy Efficiency: Optimized for lower power consumption while maintaining performance.
• Safety Measures: Includes safety guards and enclosures to protect operators during operation.

Specifications

• Roller Materials: High-grade chromium steel, hardened and polished for durability and smooth shaping.
• Frame Size: Heavy-duty steel frame designed to reduce vibration and increase stability.
• Punching and Notching: Hydraulic punching and notching system for locks, hinges, and other customizations.
• Motor and Power:
  • Main motor: 11–15 kW (variable depending on the model).
  • Hydraulic motor: 5.5 kW.
• PLC System: Fully automated PLC control with touchscreen interface.
• Machine Speed: 10–20 meters per minute (can vary based on the material and profile complexity).
• Cutting System:
  • Hydraulic cutting mechanism with precision blades.
  • Tolerance: ±1.0 mm.
• Material Thickness: Suitable for processing materials ranging from 0.8 mm to 2.5 mm thickness.
• Material Types: Compatible with galvanized steel, aluminum, and stainless steel.
• Profile Widths: Adjustable for varying frame widths.
• Safety Guards: Full enclosure to ensure operator safety during machine operation.
• Extras: Options for stackers, remote PLC systems, uncoilers, and recoilers.

Optional Add-ons

• Decoiler: Manual or hydraulic uncoiler with a capacity of 5–10 tons.
• Stacker System: Automatic stacker for collecting finished door frame profiles.
• Coil Car: For easy loading and positioning of raw material coils.
• Custom Punching Dies: For hinges, lock holes, and other specific requirements.

Applications

• Residential door frames.
• Commercial and industrial door frames.
• Fire-rated and security doors.
• Customizable frames for specialty doors.

Question and Answer Section

Q1: What materials can the Door Frame Roll Forming Machine process?
A: The machine can process galvanized steel, aluminum, stainless steel, and pre-coated steel with thicknesses ranging from 0.8 mm to 2.5 mm.

Q2: Can the machine produce customized door frame profiles?
A: Yes, the machine is equipped to produce various customized profiles. The dies and rollers can be adjusted or replaced to meet specific requirements.

Q3: What is the typical production speed of this machine?
A: The production speed ranges from 10 to 20 meters per minute, depending on the material and complexity of the profile.

Q4: Is training required to operate the machine?
A: While the machine is automated and user-friendly, basic training is recommended to understand the PLC system and maintenance procedures.

Q5: What power supply is needed to operate the machine?
A: The machine typically operates on a 380V, 50Hz, three-phase power supply. However, it can be customized for other power standards.

Q6: How long does it take to install and set up the machine?
A: Installation and setup typically take 2–3 days, including alignment, testing, and trial runs.

Q7: What maintenance does the machine require?
A: Regular lubrication of rollers and moving parts, periodic checks of the PLC system and electrical connections, and replacement of wear parts such as blades and rollers.

Q8: Can this machine integrate with other production lines?
A: Yes, the machine can be integrated with other production lines, including uncoilers, stackers, and additional punching units.

Q9: What is the tolerance level of the cutting system?
A: The hydraulic cutting system has a tolerance of ±1.0 mm, ensuring precision in the final product.

Q10: Is after-sales support available?
A: Yes, after-sales support, including training, spare parts, and technical assistance, is provided by the manufacturer.