A Door Frame Roll Forming Machine is specialized equipment designed to produce high-quality door frames efficiently and consistently. These machines are essential for the construction, building materials, and interior furnishing industries. This guide explores the machine’s specifications, description, and its application in the Mexican market.

Machine Description

A Door Frame Roll Forming Machine automates the production of metal door frames by shaping raw metal sheets into specified profiles. The process is highly precise and designed for large-scale production with minimal waste.

Key Features:

• Automation: Equipped with advanced PLC systems for seamless operation and minimal manual intervention.
• Durability: Built with robust steel frames and high-quality rollers for long-term use.
• Customizability: Capable of producing various door frame designs to meet diverse market needs.
• Efficiency: Operates at high speeds, ensuring quick production cycles without compromising quality.
• Flexibility: Compatible with multiple materials such as galvanized steel, aluminum, and stainless steel.

Specifications

1. Roller Material:
   • Chromium-coated for enhanced durability and anti-corrosion properties.
   • Heat-treated for precision shaping.
2. Frame Size:
   • Heavy-duty steel frame.
   • Typically measures 10–12 meters in length to accommodate the full production process.
3. Cutting System:
   • Hydraulic cutting for clean and accurate cuts.
   • Pre-cutting and post-cutting options available.
4. Motors:
   • Main motor power: 7.5–15 kW (adjustable based on production needs).
   • Hydraulic motor: 5.5 kW for cutting and punching.
5. PLC Control System:
   • Brands like Siemens or Mitsubishi for reliability.
   • User-friendly touchscreen interface.
6. Machine Speed:
   • 10–20 meters per minute, adjustable depending on the profile complexity.
7. Material Specifications:
   • Width: Up to 600 mm.
   • Thickness: 0.8–2.5 mm.
   • Compatible with steel, aluminum, and alloy sheets.
8. Punching and Notching:
   • Servo-driven punching for precise holes.
   • Optional customizable punching patterns for hinges, locks, and handles.
9. Safety Features:
   • Protective enclosures around moving parts.
   • Emergency stop buttons.
10. Additional Features:
    • Automatic stackers.
    • Coil car for easy material loading.
    • Optional remote PLC system for troubleshooting.

Door Frame Market in Mexico

The Mexican market heavily relies on roll forming machines to meet growing demands in the residential, commercial, and industrial construction sectors. With an emphasis on modern infrastructure, door frame roll forming machines provide manufacturers in Mexico a competitive edge by ensuring:

• High production capacity.
• Customizable designs suited for architectural trends.
• Cost-effective production for large-scale projects.

Question and Answer Section

Q1: What materials are suitable for this machine?

The machine can process galvanized steel, stainless steel, aluminum, and alloy sheets, making it versatile for various applications.

Q2: How can I customize the door frame profiles?

Customization is achieved through adjustable rollers and a PLC system that can program unique designs, including specific dimensions, hinge slots, and lock cutouts.

Q3: What is the delivery and installation process in Mexico?

Manufacturers typically offer door-to-door shipping, including customs clearance. Installation services and operator training are also provided to ensure smooth operation.

Q4: Are replacement parts readily available in Mexico?

Yes, most manufacturers provide spare parts and technical support to address wear and tear or maintenance needs promptly.

Q5: How does the machine handle energy requirements in Mexico?

The machine is compatible with Mexico's standard 220V/60Hz or 440V/60Hz power supplies, ensuring seamless integration.

Q6: What is the expected ROI for manufacturers in Mexico?

With efficient production rates and reduced material waste, manufacturers can expect to recoup their investment within 1–2 years, depending on production volume.

Q7: What maintenance is required?

Routine maintenance includes lubrication of moving parts, checking electrical connections, and inspecting rollers and cutting systems for wear.