Door frame roll forming machine Philippines

A Door Frame Roll Forming Machine is designed to manufacture high-quality metal door frames with precision and consistency. These machines are essential for industries that produce metal doors for residential, commercial, and industrial use. The door frame profiles can include intricate designs, notches, and holes for locks, hinges, and other fittings, ensuring seamless assembly and installation.

The machine can work with various materials, such as galvanized steel, stainless steel, aluminum, and cold-rolled steel, accommodating diverse market requirements. It integrates advanced technology for automated operations, ensuring high efficiency and low labor requirements.

Key Features

• Automated Operations: PLC control system for ease of use.
• High Precision: Ensures accurate profile dimensions and clean finishes.
• Versatility: Supports a variety of materials and profile sizes.
• Durability: Built with high-strength rollers and a robust frame.

Specifications

1. Roller Materials:
   • High-grade steel (e.g., GCr15) with hard chrome coating for durability and corrosion resistance.
2. Punching and Notching:
   • Hydraulic punching system for creating holes for hinges, locks, and fasteners.
   • Notching system for corners and decorative designs.
3. Servo Motors:
   • Precision servo motors for accurate feeding and cutting.
4. Hydraulic Cutting System:
   • Hydraulic power for fast and smooth cutting of door frames.
5. Frame Size:
   • Heavy-duty steel frame with reinforced support for stability during operations.
6. Motors:
   • Main motor power: 7.5–15 kW (depending on the machine size).
   • Hydraulic station motor: 4 kW.
7. PLC System:
   • Brand: Siemens or Mitsubishi (customizable).
   • Touchscreen interface for operation control and real-time monitoring.
8. Machine Speed:
   • Production speed: 10–15 meters per minute (customizable depending on profile complexity).
9. Safety Guards:
   • Enclosures and safety guards to ensure operator safety during operations.
10. Material Compatibility:
    • Galvanized Steel: 0.6–2.0 mm thickness.
    • Stainless Steel: 0.6–1.5 mm thickness.
    • Aluminum: 0.8–2.0 mm thickness.

Optional Extras

• Stackers: Automated systems for collecting and stacking finished profiles.
• Remote PLC System: Allows remote monitoring and troubleshooting.
• Uncoilers and Recoilers: Supports material feeding and coiling.
• Coil Car Tippers: Assists in loading heavy coils onto the uncoiler.

Question and Answer Section

Q1: What materials can the machine process?
A: The machine can process galvanized steel, stainless steel, cold-rolled steel, and aluminum within specified thickness ranges (0.6–2.0 mm).

Q2: Is the machine customizable for specific door frame profiles?
A: Yes, the machine can be customized to produce various profiles with specific designs, dimensions, and notching requirements.

Q3: What is the production speed of the machine?
A: The production speed ranges from 10–15 meters per minute, depending on the profile's complexity and material type.

Q4: Does the machine come with a warranty?
A: Most manufacturers provide a 1–2 year warranty, covering major components such as the PLC system, servo motors, and hydraulic units.

Q5: How easy is the machine to operate?
A: The machine is equipped with a user-friendly PLC control system and a touchscreen interface, making it easy to operate and adjust.

Q6: Can it integrate with other systems in a production line?
A: Yes, the machine can be integrated with stackers, recoilers, and other automation systems for a seamless production line.

Q7: What is the maintenance requirement?
A: Regular maintenance includes lubrication of moving parts, inspection of hydraulic systems, and cleaning of rollers to ensure smooth operation and longevity.

Q8: How is the machine shipped and installed?
A: The machine is shipped in a standard container and includes an installation manual. Most manufacturers also offer on-site installation and training for operators.