Door frame roll forming machine UK

The door frame roll forming machine is a specialized industrial equipment designed to produce high-quality, precise, and durable door frame profiles. These machines cater to the construction and renovation industries, where door frames are critical for structural integrity and aesthetic purposes. The machine automates the production process, reducing manual labor and increasing efficiency, making it ideal for large-scale manufacturing.

This roll forming machine can handle various materials, including galvanized steel, stainless steel, and aluminum, and is configured to produce customized door frame profiles based on specific requirements. Its robust construction and advanced control systems ensure consistent quality and reliable performance.

Specifications

• Roller Materials: High-grade chromium-coated steel for extended durability and precision.
• Frame Structure: Heavy-duty steel frame designed for stability and vibration reduction during operation.
• Punching and Notching System: Integrated hydraulic punching and notching unit for creating lock holes, hinges, and other customized designs.
• Motor System: Servo motor for accurate and consistent feeding of materials.
• Hydraulic Cutting System: High-precision hydraulic cutter for clean and accurate cuts.
• Machine Speed: Up to 30 meters per minute (depending on the profile complexity).
• PLC Control System: User-friendly PLC (Programmable Logic Controller) with a touchscreen interface for easy operation and programming.
• Material Thickness Range: 0.8mm to 3.0mm (customizable based on requirements).
• Profile Width Range: 50mm to 300mm.
• Power Supply: Configured for UK standards (three-phase 380V, 50Hz).
• Safety Features: Full safety enclosure, emergency stop buttons, and advanced fault detection system.
• Optional Extras:
  • Automatic stacking system
  • Remote PLC control system
  • Coil handling systems (uncoilers and recoilers)
  • Leveling and straightening units

Profile Description

• Materials Used: Galvanized steel, stainless steel, aluminum.
• Sizes and Dimensions: Fully customizable to meet UK construction standards.
• Material Gauge: From 0.8mm to 3.0mm for varying applications.
• Market Applications: Widely used in residential, commercial, and industrial buildings.
• Popular Industries: Construction, renovation, and manufacturing industries across the UK.

Setup and Installation

• Delivered with comprehensive installation instructions.
• Can be installed and commissioned by trained technicians within 2–3 days.
• Remote support available for troubleshooting and fine-tuning.

Maintenance Requirements

• Regular lubrication of moving parts to ensure smooth operation.
• Periodic cleaning of rollers and punching units to avoid material buildup.
• Inspection of hydraulic systems and motors for optimal performance.
• Software updates for PLC systems as needed.

Question and Answer Section

Q1: What is the production capacity of a door frame roll forming machine?
A: The production capacity varies depending on the complexity of the profile but typically ranges from 20 to 30 meters per minute.

Q2: Can this machine produce multiple door frame profiles?
A: Yes, the machine can be customized to produce multiple profiles by adjusting the roller sets and programming the PLC system.

Q3: Is the machine compliant with UK safety standards?
A: Absolutely, the machine is equipped with advanced safety features like enclosures, emergency stops, and fault detection systems, ensuring full compliance with UK safety regulations.

Q4: What materials are suitable for this machine?
A: It can process galvanized steel, stainless steel, and aluminum, with thicknesses ranging from 0.8mm to 3.0mm.

Q5: How long does it take to install the machine?
A: Installation typically takes 2–3 days with professional assistance.

Q6: Is training provided for machine operation?
A: Yes, training can be provided during installation, and additional support is available upon request.

Q7: What is the warranty period?
A: The machine comes with a standard 1-year warranty, extendable upon agreement.

Q8: Are spare parts readily available?
A: Yes, spare parts are readily available, and we provide prompt delivery to minimize downtime.

Q9: Can the machine handle UK power supply specifications?
A: Yes, the machine is configured for the UK power supply standards (three-phase 380V, 50Hz).

Q10: What is the typical lead time for delivery?
A: Delivery usually takes 30–60 days, depending on the level of customization required.