Double deck roll forming machines are innovative and space-efficient equipment designed to produce two different profiles on a single machine. These machines are particularly valuable for industries like construction, where varying profiles are essential for projects such as roofing and cladding. In Canada, the demand for these machines has been increasing due to their versatility and efficiency.

Machine Description

A double deck roll forming machine combines two profile production lines into a single unit, allowing users to switch between profiles without the need for additional equipment. The machine is widely used for making roofing sheets, wall panels, and cladding materials. It is ideal for companies that need multiple profiles but have limited floor space in their facility.

Key Features

• Dual Profile Capability: Produces two different profiles, such as trapezoidal and corrugated sheets, without switching machines.
• Compact Design: Saves space compared to using two single-profile machines.
• High Efficiency: Allows quick switching between profiles with minimal downtime.
• Durable Construction: Built to handle high-volume production with sturdy frames and rollers.
• Automation: Comes with a PLC control system for user-friendly operation and precise output.

Machine Specifications

Profile Description

Double deck machines are typically used to create:

1. Trapezoidal Roofing Sheets
   • Applications: Residential and industrial roofing.
   • Popular sizes: 1000mm or 1200mm cover width.
2. Corrugated Roofing Sheets
   • Applications: Sheds, barns, and lightweight structures.
   • Popular sizes: 840mm or 914mm cover width.

Market Size and Industries

• Construction Industry: Building contractors and roofing companies.
• Steel Suppliers: Those providing roofing sheets and wall panels.
• DIY and Small Enterprises: Home improvement stores and custom fabricators.

Popular Canadian Applications

• Roofing for residential homes in areas like Ontario and British Columbia.
• Cladding for commercial and industrial buildings in Alberta.
• Weather-resistant materials for coastal regions such as Nova Scotia.

Extras and Optional Features

• Uncoiler and Recoiler Systems: For smooth feeding and recoiling of materials.
• Automatic Stackers: To organize finished sheets efficiently.
• Remote Monitoring PLC: For managing machine operations remotely.
• Customized Profile Options: Tailored rollers for unique designs.

Setup and Installation

• Space Requirement: Approximately 10m x 2.5m space for operation.
• Power Supply: Ensure compatibility with Canadian standards (380V, 60Hz, 3-phase).
• Installation Process: Includes uncoiler setup, profile alignment, and PLC programming.
• Training: Manufacturers often provide on-site training or virtual assistance.

Maintenance Requirements

• Routine Maintenance: Regular lubrication of rollers, shafts, and gears.
• Electrical System Checks: Ensuring PLC and motors are functioning correctly.
• Blade Sharpening: Hydraulic cutters need periodic sharpening for precision.
• Inspection: Bi-annual inspections for wear and tear.

Question and Answer Section

1. What are the key benefits of a double deck roll forming machine?

The primary benefits include:

• Space-saving design.
• Cost-efficiency by producing two profiles in one machine.
• Quick profile switching without significant downtime.

2. Can the machine be customized for Canadian roofing standards?

Yes, manufacturers can customize the rollers and specifications to meet Canadian construction standards and preferences.

3. What is the delivery time for a double deck roll forming machine in Canada?

Typically, the delivery time ranges from 8–12 weeks, depending on the manufacturer and custom requirements.

4. Is on-site support available in Canada?

Many international manufacturers collaborate with local service providers in Canada to offer installation, training, and maintenance services.

5. What profiles are most popular in the Canadian market?

Trapezoidal and corrugated profiles are the most commonly used for roofing and cladding applications across Canada.

6. How energy-efficient is the machine?

Modern double deck roll forming machines are equipped with energy-efficient motors and PLC systems, ensuring low power consumption without compromising performance.

7. Can the machine handle cold-weather operations?

Yes, these machines are built to operate efficiently in varying temperatures, with options for cold-weather enhancements.

Conclusion

A double deck roll forming machine is an excellent investment for Canadian businesses looking to optimize space, reduce costs, and increase production versatility. With customization options, reliable performance, and adaptability to local standards, this machine is a valuable asset for roofing and cladding industries across the country.