Double layer roll forming machine Chile

Double layer roll forming machines are versatile and efficient, designed to produce two distinct metal roofing profiles from a single machine. These machines are a space-saving and cost-effective solution for industries requiring multiple profile options, making them highly sought after in the roofing and construction sectors in Chile.

Machine Description

The Double Layer Roll Forming Machine is a specialized piece of equipment that can manufacture two types of metal roofing sheets, typically one at the top layer and the other at the bottom. Operators can switch between profiles without needing to change tools, saving significant time and effort.

The machine's compact design makes it ideal for workshops with limited space. Its advanced control system ensures precision and high productivity, catering to Chile's growing demand for construction and infrastructure development.

Machine Specifications

1. Frame Material:
   • Heavy-duty steel structure for durability and stability.
   • Anti-rust coating for long-lasting performance.
2. Roller Materials:
   • High-grade 45# steel with hard chrome plating.
   • Ensures a smooth finish and extended wear resistance.
3. Layer Switching Mechanism:
   • Hydraulic or mechanical system for effortless profile switching.
4. Control System:
   • PLC-based (Programmable Logic Controller) with a touchscreen interface.
   • User-friendly operation in Spanish and English.
5. Profiles:
   • Supports two profiles, such as corrugated sheets and trapezoidal roofing.
   • Customizable profiles available on request.
6. Cutting System:
   • Hydraulic cutting with hardened blades for clean cuts.
   • Can handle thicknesses of 0.3 mm to 1.0 mm.
7. Machine Speed:
   • Average speed of 15–20 m/min depending on material thickness and profile complexity.
8. Motor Power:
   • Main motor: 7.5 kW.
   • Hydraulic station: 4 kW.
9. Power Supply:
   • Customized to Chile’s standard power requirements (380V, 50Hz, 3-phase).
10. Dimensions:
    • Length: 7–12 meters.
    • Width: 1.5–2 meters.
    • Height: 1.2–1.8 meters.
11. Weight:
    • Approximately 5–8 tons depending on the configuration.
12. Optional Extras:
    • Automatic stackers.
    • Coil car and uncoilers (manual or hydraulic).
    • Remote monitoring system for troubleshooting.

Applications in Chile

1. Construction Sector:
   Ideal for producing roofing sheets used in commercial and residential buildings.
2. Agricultural Buildings:
   Commonly used for farmhouses, barns, and greenhouses.
3. Industrial Warehouses:
   Durable and weather-resistant profiles cater to Chile’s diverse climatic zones.
4. Public Infrastructure:
   Profiles meet requirements for large-scale government projects.

Setup and Installation Process

1. Preparation:
   • Ensure the workspace has a stable foundation and adequate space for the machine.
2. Installation:
   • Position the machine and connect it to the power supply.
   • Align the feeding mechanism for the coils.
3. Testing:
   • Run initial tests using scrap material to ensure precision in both layers.
4. Operator Training:
   • Provide training for your team on the PLC system and maintenance procedures.

Maintenance Requirements

• Regularly lubricate moving parts to prevent wear and tear.
• Clean the rollers and blades after each shift to maintain output quality.
• Inspect the hydraulic system for leaks or pressure drops.
• Replace worn-out components promptly to avoid machine downtime.

Question and Answer Section

Q1: What are the benefits of a double layer roll forming machine for Chilean buyers?
A1: The machine saves space and reduces costs by producing two profiles without needing two separate machines. It’s ideal for Chile’s growing construction needs, especially in urban and rural areas.

Q2: Can this machine handle custom profiles popular in Chile?
A2: Yes, the machine can be customized to produce unique profiles commonly used in Chile, such as ribbed roofing sheets for industrial applications.

Q3: How energy-efficient is the machine?
A3: The machine is optimized for energy efficiency, aligning with Chile’s focus on sustainable development. It includes motors and hydraulic systems designed to minimize energy consumption.

Q4: Is technical support available in Chile?
A4: Many manufacturers and suppliers offer local technical support and training in Chile, ensuring smooth operation and maintenance.

Q5: What is the typical price range for this machine?
A5: The price can range from $25,000 to $60,000 depending on specifications and optional extras.

Conclusion

The Double Layer Roll Forming Machine is a game-changer for Chile’s construction and industrial sectors, combining efficiency, flexibility, and cost-effectiveness. With its ability to produce two profiles and adapt to local requirements, it is a worthy investment for businesses aiming to meet Chile’s dynamic roofing demands.