Double layer roll forming machine France

A Double Layer Roll Forming Machine is a versatile solution for producing two different profiles on a single machine, offering cost-effective and space-saving advantages for manufacturers in the roofing and cladding industries. By integrating two profile layers within one frame, this machine eliminates the need for separate roll formers, providing flexibility for production without compromising efficiency.

Common profiles produced by double-layer machines include trapezoidal sheets, corrugated sheets, and metal tiles. These machines are highly customizable, ensuring compatibility with various material types, thicknesses, and profile designs.

Specifications

1. Frame Structure
   • Material: Heavy-duty steel frame with high structural integrity.
   • Thickness: 18-20 mm thick steel plates.
2. Rollers
   • Material: High-grade 45# steel or GCr15 with chrome plating.
   • Hardness: HRC 55-60 for long-term durability.
   • Number of Rollers: Typically 12-20 per profile layer, depending on the profile.
3. Roller Shafts
   • Diameter: 75 mm or 80 mm (customizable).
   • Material: High-strength steel, heat-treated for precision.
4. Cutting System
   • Type: Hydraulic cutting with servo motor integration.
   • Blade Material: Cr12 steel with heat treatment for sharpness and longevity.
   • Cutting Accuracy: ±0.5 mm.
5. Power System
   • Main Motor: 7.5 kW to 15 kW, depending on the application.
   • Hydraulic Station: 3 kW to 5.5 kW for efficient cutting operations.
   • Electrical Requirements: Configured to local standards (220V, 380V, or 440V, 50/60 Hz).
6. Control System
   • PLC System: Panasonic, Siemens, or Delta brand.
   • Interface: Touchscreen HMI for easy operation and profile selection.
   • Software: Pre-installed with multiple profile designs.
7. Machine Speed
   • Production Speed: 8-20 m/min (adjustable).
   • Material Feeding Speed: 25-30 m/min (non-roll-forming operations).
8. Material Compatibility
   • Raw Materials: Galvanized steel, aluminum, color-coated sheets.
   • Material Width: 1000 mm to 1250 mm.
   • Material Thickness: 0.3 mm to 1.2 mm.
9. Optional Features
   • Automatic stacker for finished profiles.
   • Remote PLC control for monitoring.
   • Coil loading trolleys and hydraulic uncoilers.
10. Machine Dimensions
    • Length: 6-11 meters.
    • Width: 1.5-2.2 meters.
    • Height: 1.5-1.8 meters.
    • Weight: 6-10 tons (varies based on configuration).

Question and Answer Section

Q1: What are the advantages of a double-layer roll forming machine?

• Double-layer machines save space and reduce costs by enabling the production of two profiles within a single unit. They also provide operational flexibility and reduce the need for multiple machines.

Q2: Can the machine handle different material thicknesses?

• Yes, the machine can handle materials ranging from 0.3 mm to 1.2 mm in thickness, with adjustable settings for different profiles.

Q3: How do I switch between profiles on a double-layer machine?

• Switching between profiles is controlled via the PLC system. The operator selects the desired profile on the touchscreen interface, and the machine automatically adjusts to the corresponding layer.

Q4: What industries commonly use double-layer roll forming machines?

• Industries such as roofing, cladding, construction, and prefab building production widely use double-layer roll forming machines for their efficiency and versatility.

Q5: How much maintenance is required for these machines?

• Regular maintenance includes lubrication of moving parts, inspection of rollers for wear and tear, and ensuring hydraulic and electrical systems are functioning properly. Maintenance frequency depends on usage but is generally recommended every 6-12 months.

Q6: Can this machine be customized for unique profiles?

• Yes, double-layer roll forming machines can be fully customized to accommodate unique profile designs, specific material requirements, and regional standards.

Q7: What safety features are included?

• The machine includes safety guards, emergency stop buttons, and enclosed systems to protect operators from moving parts.

Q8: What is the typical lead time for delivery and installation?

• Lead times vary but are typically 6-10 weeks for production and an additional 1-2 weeks for installation and training on-site.

Q9: How is the machine installed?

• The installation involves positioning the machine, connecting the power supply, calibrating the rollers, and conducting trial production. Most suppliers provide on-site support or remote assistance for installation.

Q10: What is the cost range for a double-layer roll forming machine?

• Prices range from $30,000 to $100,000, depending on the machine’s specifications, customization, and optional features.