Double layer roll forming machine Germany

The Double Layer Roll Forming Machine is a versatile and cost-effective solution for manufacturing two different metal profiles on a single machine frame. These machines are commonly used in industries like construction, roofing, and cladding to produce metal sheets, roofing panels, and wall cladding profiles. With Germany's focus on efficiency and precision, this machine caters to businesses looking to maximize productivity while minimizing space and investment.

Specifications of Double Layer Roll Forming Machine

Here’s a detailed breakdown of the specifications of a typical Double Layer Roll Forming Machine:

1. Machine Dimensions:
   • Length: 8-12 meters
   • Width: 1.5-2.5 meters
   • Height: 1.5-2.5 meters
2. Rollers:
   • Material: High-grade GCr15 steel, hardened and chromed
   • Number of Stations: 12-20 per layer, depending on the profile
   • Roller Diameter: 70-90 mm (adjustable)
3. Profiles Supported:
   • Top Layer: Trapezoidal or corrugated sheets
   • Bottom Layer: Standing seam or other custom profiles
4. Raw Material:
   • Coil Width: 1000-1250 mm
   • Material Thickness: 0.3-0.8 mm
   • Compatible Materials: Galvanized steel, aluminum, PPGI, and stainless steel
5. Production Speed:
   • 10-20 meters per minute (adjustable)
6. Cutting System:
   • Hydraulic cutting
   • Blade Material: Cr12Mov steel, heat-treated for durability
   • Cutting Precision: ±1 mm
7. Control System:
   • PLC Control: Siemens or Delta (customizable for German industry standards)
   • Touchscreen Interface: Multi-language support, including German
   • Remote Monitoring and Control Options
8. Power Requirements:
   • Main Motor: 7.5-15 kW (variable depending on profiles)
   • Hydraulic Station Motor: 3-5.5 kW
   • Voltage: 380V/50Hz (customizable for Germany)
9. Extras:
   • Decoiler: Manual or hydraulic (up to 5-10 tons capacity)
   • Automatic Stacker: For finished product stacking
   • Safety Enclosures: Meets CE certification requirements for Germany

Description of the Double Layer Roll Forming Machine

A Double Layer Roll Forming Machine is engineered to produce two distinct profiles without requiring separate machines. This setup saves both floor space and operational costs. The machine is equipped with interchangeable tooling for the top and bottom layers, allowing operators to switch between profiles with minimal downtime.

The German market values precision, and these machines are built with state-of-the-art technology like servo motors for accurate material feeding and high-quality rollers for impeccable profile finishing. The PLC system ensures automated operation, which reduces manual labor and enhances productivity.

In Germany, these machines are extensively used for roofing and cladding applications in residential, commercial, and industrial buildings. They are particularly popular in regions where diverse profile demands exist due to architectural diversity.

Frequently Asked Questions (FAQs)

1. What profiles can the Double Layer Roll Forming Machine produce?

The machine can produce two profiles such as trapezoidal and corrugated sheets or standing seam and tile sheets, depending on the customer’s requirements. Profiles can be customized to suit the German construction standards.

2. Is the machine compatible with German safety standards?

Yes, the Double Layer Roll Forming Machine is designed to meet CE certification requirements, ensuring compliance with German and European safety standards.

3. Can this machine handle German-standard power supply?

Absolutely. The machine can be customized to operate on Germany's 380V/50Hz power supply.

4. What is the typical delivery time for this machine in Germany?

Delivery typically takes 6-10 weeks, depending on customization requirements and shipping logistics.

5. What maintenance does the machine require?

• Regular lubrication of rollers and moving parts
• Inspection of hydraulic systems for leaks
• Cleaning and calibration of the PLC system
• Replacing worn-out blades or rollers as needed

6. How can I get technical support in Germany?

Manufacturers often provide remote support and can arrange on-site visits by technicians for installation and maintenance in Germany.

7. Are there financing options available for German buyers?

Yes, many manufacturers and suppliers offer financing options or leasing plans tailored for the German market.