Double layer roll forming machine in Cambodia

A Double Layer Roof Panel Roll Forming Machine is designed to maximize efficiency and versatility by enabling the production of two different roofing panel profiles within a single machine. This setup not only saves space and reduces costs but also allows for rapid switching between panel styles, making it ideal for roofing contractors and manufacturers looking to offer a range of products without needing multiple machines.

Machine Description

The Double Layer Roof Panel Roll Forming Machine is equipped with two sets of rollers stacked on top of each other. The upper and lower layers are configured to produce two unique profiles, typically for various types of roofing panels. The machine uses a hydraulic system for cutting and changing between layers, allowing for a seamless transition between profiles with minimal downtime. Equipped with advanced PLC systems, this machine can automate much of the production process, reducing labor requirements and enhancing accuracy in dimensions and cuts.

Key Features:

• Dual-profile production: Capable of producing two distinct roofing profiles without the need to swap rollers.
• Space-saving design: Compact structure that conserves factory floor space.
• High efficiency: Reduces the need for multiple machines and production time.
• Quick profile switching: Hydraulic system for efficient switching between layers.
• User-friendly PLC control system: Simplifies machine operation, monitoring, and maintenance.
• Precision rollers and cutters: Ensures consistent quality across high-volume production.

Specifications

1. Roller Materials: High-grade steel with hard chrome plating to enhance durability and minimize wear over time.
2. Forming Layers: Double layer (top and bottom for two separate profiles).
3. Profile Widths: Typically supports profile widths between 800-1250mm (customizable based on requirements).
4. Material Thickness: Can work with metal sheets ranging from 0.3mm to 0.8mm, ideal for roofing applications.
5. Hydraulic Cutting System: A powerful hydraulic cutter operates at high precision for smooth, burr-free edges.
6. Servo Motor System: Integrated servo motors allow precise control over roll forming and cutting speed.
7. Machine Speed: Typically around 10-15 meters per minute, adjustable based on production needs.
8. PLC Control System: Touchscreen-operated PLC with user-friendly interface for easy operation, maintenance, and troubleshooting.
9. Frame Size: Ranges from 5000mm to 8000mm in length, depending on the exact model and configuration.
10. Safety Guards and Enclosures: Equipped with safety covers to prevent accidents during operation.
11. Power Supply: Adjustable based on regional voltage requirements, commonly available in 380V/50Hz or customized options.
12. Extras:
    • Stackers: For collecting finished profiles.
    • Remote PLC System: Remote operation and troubleshooting for increased flexibility.
    • Coil Car and Uncoiler: For smoother material feeding and enhanced productivity.

Applications

The Double Layer Roof Panel Roll Forming Machine is widely used across the construction industry, particularly in the manufacturing of metal roofing sheets for commercial, residential, and industrial buildings. With its dual-profile capability, it is suitable for companies looking to offer variety in roofing products, such as corrugated and trapezoidal profiles.

Question and Answer Section

Q1: What materials can the Double Layer Roof Panel Roll Forming Machine handle?
A1: This machine typically handles galvanized steel, aluminum, and other metal sheets with thicknesses ranging from 0.3mm to 0.8mm. Customizations can be made to accommodate different materials based on customer needs.

Q2: How does the machine switch between two profiles?
A2: The machine uses a hydraulic system to quickly switch between the top and bottom layers, allowing for easy switching between profiles. This process is automated through the PLC control system, minimizing downtime.

Q3: Can this machine be customized for different roofing profiles?
A3: Yes, the Double Layer Roll Forming Machine can be customized to produce a wide range of roofing profiles, depending on specific requirements. The width, material type, and thickness range can also be adjusted to fit various design needs.

Q4: What maintenance does the machine require?
A4: Regular maintenance includes lubricating the moving parts, inspecting and cleaning the rollers, and ensuring that the hydraulic system functions smoothly. PLC system updates may also be necessary to keep the software running efficiently.

Q5: Is this machine suitable for small production spaces?
A5: Yes, one of the main advantages of the double layer machine is its compact design. It’s ideal for manufacturers with limited space, as it can perform the work of two machines in a single footprint.

Q6: How much power does the machine consume?
A6: Power consumption depends on the machine size and configuration but generally operates on a 380V power supply (adjustable based on the country’s power standard). Power-efficient servo motors also help keep energy use within reasonable limits.

Q7: What is the typical production speed?
A7: The production speed typically ranges between 10-15 meters per minute, depending on the profile type and thickness of the material. It can be adjusted as per the operator’s requirements through the PLC system.

The Double Layer Roof Panel Roll Forming Machine is a versatile, high-efficiency solution ideal for companies aiming to produce a variety of roofing panel profiles within a limited space. With its advanced features, ease of maintenance, and reliable performance, this machine can significantly enhance production capacity and flexibility for roofing manufacturers.