Double layer roll forming machine UK

A Double Layer Roll Forming Machine is a versatile and efficient solution designed to produce two distinct profiles on a single machine. It is widely used in the roofing and cladding industries, offering a cost-effective and space-saving alternative to owning two separate machines. With applications ranging from residential to industrial construction, these machines are popular in the UK market due to their ability to meet diverse production needs while maintaining high-quality standards.

Machine Description

The Double Layer Roll Forming Machine comprises an upper and a lower forming section, allowing it to produce two profiles (e.g., trapezoidal roofing and corrugated panels) without requiring additional space or equipment. Operators can switch between profiles through a simple control panel operation, reducing downtime and enhancing productivity.

The machine is equipped with advanced technologies, such as a PLC control system, to ensure accuracy and reliability. Its compact design makes it ideal for manufacturers in the UK, where efficient use of space is a priority.

Specifications

Below are the detailed specifications of a typical Double Layer Roll Forming Machine:

1. Rollers

• Material: High-grade steel (GCr15) with chrome plating for durability.
• Number of Stations: Typically 14-20 per layer (varies by profile).
• Precision: CNC-machined rollers ensure high accuracy.

2. Profiles

• Top Layer Profile: Trapezoidal roofing (customizable dimensions).
• Bottom Layer Profile: Corrugated sheets (customizable dimensions).
• Material Thickness: 0.3 mm to 0.8 mm.
• Material Width: Up to 1200 mm.

3. Cutting System

• Type: Hydraulic cutting system with pre-cut and post-cut options.
• Blade Material: Cr12 steel with heat treatment for durability.
• Precision: High-accuracy cutting to ±1 mm.

4. Control System

• Type: PLC system with a user-friendly touch screen.
• Software: Supports profile-specific programming for quick adjustments.
• Remote Control: Optional feature for easier operation.

5. Power and Speed

• Main Motor Power: 7.5 kW to 15 kW (depends on model).
• Hydraulic Station Power: 5.5 kW.
• Production Speed: 10-25 meters per minute (varies based on profile complexity).

6. Frame and Structure

• Frame Material: Heavy-duty steel.
• Paint: Anti-corrosion coated.
• Structure Type: Welded base for enhanced stability.

7. Optional Add-ons

• Automatic stacker.
• Remote PLC system.
• Uncoiler (manual or hydraulic).
• Coil handling systems.

Why Choose a Double Layer Roll Forming Machine in the UK?

• Space Efficiency: Ideal for factories with limited space.
• Cost-Effective: Produces two profiles with one machine, reducing capital investment.
• Versatility: Customizable to meet UK-specific standards and profiles.
• Energy Efficiency: Advanced motors reduce power consumption.

Common Questions and Answers

Q1: What materials can the machine process?

The machine can handle a variety of materials, including galvanized steel, pre-painted steel, aluminum, and other coated metals. Material thickness typically ranges from 0.3 mm to 0.8 mm.

Q2: Can the profiles be customized for UK roofing standards?

Yes, the machine can be customized to produce profiles that meet UK industry standards and customer-specific requirements.

Q3: What is the delivery time for a Double Layer Roll Forming Machine?

Delivery times can vary depending on customization. For standard configurations, delivery typically takes 30-60 days.

Q4: How is the machine maintained?

Regular maintenance includes lubrication of moving parts, inspection of rollers, and ensuring the PLC system is updated. The hydraulic system should also be checked for fluid levels and leaks.

Q5: Are there financing options available in the UK?

Yes, many manufacturers and distributors offer financing options for businesses in the UK. Consult with your supplier for tailored plans.

Q6: What is the warranty period?

Most Double Layer Roll Forming Machines come with a 12-24 month warranty covering parts and labor, depending on the manufacturer.

Q7: How does the machine switch between profiles?

The machine switches between profiles using a hydraulic lifting system and PLC commands. The operator can toggle profiles through the control panel, which ensures a smooth transition.

Q8: Can this machine handle the production volume for large UK projects?

Yes, with its dual-profile capability and robust design, it is well-suited for high-volume production needs in both residential and commercial projects.