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Double Layer Roof Panel Roll Forming Machine – United Arab Emirates
The Double Layer Roof Panel Roll Forming Machine is a dual-profile production solution engineered for high efficiency and space-saving performance. Specifically designed to cater to roofing panel manufacturers in the UAE—including Dubai, Abu Dhabi, Sharjah, and beyond—this machine can form two distinct metal roof profiles within a single compact line. Users can switch between profiles using a hydraulic or manual shifting system, making it ideal for companies needing flexibility without sacrificing production throughput.
Whether producing corrugated panels and trapezoidal sheets or other combinations, this machine supports roofing contractors, construction firms, and steel structure manufacturers looking to diversify their offerings and maximize return on investment.
Construction & Roofing: Contractors and building developers use the machine to manufacture profiles for industrial, commercial, and residential roofing systems.
Steel Fabrication: Metal processing and fabrication businesses integrate the machine to supply roof sheets for warehouses, malls, and villas.
Prefab Buildings & Modular Construction: Provides roof paneling for prefabricated housing units and portable building solutions.
Infrastructure Projects: Used for infrastructure-related roofing applications such as logistics centers, rail stations, airport terminals, and government buildings.
Machine Type: Double Layer Roof Panel Roll Forming Machine
Production Speed: 12–18 meters/min (varies with material and profile)
Material Thickness Range: 0.3–0.8 mm
Material Width Range: 1000–1250 mm
Material Types: Galvanized Steel, Pre-painted Galvanized Steel (PPGI), Galvalume, Aluminum
Material Yield Strength: 230–550 MPa (33–80 KSI)
| Feature | Specification |
|---|---|
| Roller Material | High-grade 45# steel with hard chrome coating |
| Roller Surface Treatment | Polished and chrome-plated for wear resistance |
| Number of Forming Stations | 18–22 stations per layer (customizable) |
| Roller Shaft Diameter | 70 mm |
| Shaft Material | High-strength 45# steel, precision ground |
| Main Drive Type | Gearbox drive (preferred for heavy-duty performance) |
| Power Supply for UAE | 380V / 3 Phase / 50Hz |
| Motor Power | 7.5–11 kW per motor depending on profile configuration |
| Cutting Method | Hydraulic cutting |
| Blade Material | Cr12Mov steel, heat-treated |
| Control Type | PLC control system (e.g., Siemens, Delta) |
| Operating Mode | Automatic & manual modes |
| De-coiling System | 5-ton manual or hydraulic uncoiler |
| Punching/Notching | Optional, pneumatic or hydraulic (custom as required) |
| Machine Frame | Welded structural steel base |
| Frame Steel Thickness | 16–22 mm |
| Profile Shape | Trapezoidal + Corrugated / Customized |
| Profile Width & Depth | 750–1100 mm wide / 15–35 mm depth (adjustable) |
| Length Tolerance | ±2.0 mm per 6 meters |
| Safety Features | Full protective covers, emergency stop, overload system |
Material Type: PPGI, GI, Aluminum
Thickness: 0.3 mm to 0.8 mm
KSI/Yield Strength: 33 KSI to 80 KSI (230–550 MPa)
Profile combinations (trapezoidal + corrugated, standing seam + step tile, etc.)
Brand of PLC and electronics (Delta, Siemens, Schneider)
Manual or automatic stacker
Coil car or hydraulic decoiler
Servo feeder for high-precision control
Color touchscreen HMI
Remote access and data logging module (upon request)
USD $28,000 – $45,000+ depending on profile complexity, extras, and production capacity.
What Affects the Final Price:
Profile combination complexity
Roll design and forming station count
Automation level (manual vs. automatic stackers, decoilers)
Punching or notching requirements
Servo drive or PLC brand upgrades
Dual Functionality in One Frame
Save up to 40% floor space and eliminate the need for a second production line.
Quick Profile Switching
Hydraulic or manual system enables seamless changeover between top and bottom profiles.
High Production Efficiency
Speeds up to 18 m/min boost your output capacity while maintaining profile accuracy.
Built for UAE Conditions
Optimized for hot climate durability, sand-resistant sealing, and reliable 380V/50Hz compatibility.
Lower Maintenance Costs
Durable rollers and industrial-grade parts mean less downtime and fewer replacements over time.
Customizable and Expandable
Adapt the machine to your future business needs by upgrading control systems, adding automation, or changing profiles.
All machines are new and custom-built to your specifications. Delivery is available across the United Arab Emirates, including Abu Dhabi, Dubai, and Sharjah. Our partners provide installation guidance, training, and technical support.
Each machine includes:
1-Year Warranty from Dispatch
Maintenance and Repair Support
Email Profile Drawings to: [email protected]
Q: Can I run both layers at the same time?
A: No. Only one profile can be formed at a time. The system includes a hydraulic or manual switch to change between layers.
Q: How long does it take to switch profiles?
A: On average, 3–5 minutes using a hydraulic changeover mechanism.
Q: Can I customize the top and bottom profiles?
A: Yes. You can choose any combination of trapezoidal, corrugated, tile, or standing seam profiles based on your local demand.
Q: What maintenance is required?
A: Regular lubrication, alignment checks, and roller surface inspections. We provide a maintenance guide with every machine.
Q: Is remote troubleshooting possible?
A: Yes. Optional remote PLC access and diagnostics are available for easy troubleshooting from our technical team.
To receive your tailored machine quote, please send your profile drawings, gauge range, and production goals to:
[email protected]
Let us help you choose the best configuration for your roofing panel business in the UAE.
