Double roof panel roll forming machine in Costa Rica

Double Roof Panel Roll Forming Machine: Full Description and Specifications

Description

The Double Roof Panel Roll Forming Machine is a specialized industrial machine designed to produce two different roof panel profiles within a single machine framework. This dual-functionality makes it an ideal choice for roofing companies and construction firms that require multiple profiles, such as ribbed and corrugated sheets, without needing to invest in separate machines. By switching between profiles easily, operators can achieve cost savings, improved productivity, and streamlined operations.

Double roof panel machines are equipped with automated systems that manage profile selection, feeding, cutting, and stacking, ensuring consistent output with minimal human intervention. With options for custom profiles, users can select profile shapes and materials that best suit their market demands.

Specifications

1. Machine Structure and Frame Size:

• Machine Frame: Heavy-duty steel structure for stability and vibration reduction.
• Frame Size: Generally ranges from 8-12 meters in length, with variations depending on profile type.
• Surface Treatment: Anti-corrosion paint or galvanization.

2. Rollers:

• Material: High-grade chromium-plated steel to ensure durability and smooth profile shaping.
• Rollers Count: Typically 16-24 rollers per profile, depending on design complexity.
• Roller Diameter: Ranges between 60-90 mm, optimized for material thickness and profile depth.

3. Profile Specifications:

• Supported Materials: Galvanized steel, aluminum, color-coated steel, and other materials.
• Profile Depth: Adjustable for various profile depths, typically from 5-30 mm.
• Panel Width: Standard widths around 750-1250 mm, with customization options available.
• Material Thickness: Handles 0.3-0.8 mm, accommodating both residential and industrial roofing.

4. Motor and Drive System:

• Motor Power: 7.5 kW – 15 kW, depending on production capacity.
• Servo Motor for Precision: Included for high-precision feeding and cutting.
• Drive System: Gearbox or chain-driven for reliable and consistent power transmission.

5. Cutting System:

• Type: Hydraulic cutting system for precise, burr-free cuts.
• Blades Material: Cr12 mold steel with heat treatment for extended durability.
• Cutting Precision: Within ±1.0 mm, ensuring minimal waste and accuracy.
• Cutting Speed: Up to 15-20 meters per minute, depending on profile and material.

6. PLC Control System:

• Control System: Integrated PLC (Programmable Logic Controller) system.
• Display: Touchscreen HMI (Human-Machine Interface) for user-friendly control.
• Profile Switching: Automatic switching with a simple profile selection interface.
• Programmable Options: Speed, profile type, material length, and batch quantity.

7. Safety Features:

• Safety Guards: Installed along the machine’s length to protect operators.
• Emergency Stop: Accessible emergency stop buttons at key locations.
• Overload Protection: Protects motor and electrical components from power surges.

8. Additional Features:

• Decoiler: Hydraulic or manual, with capacity up to 5 tons.
• Stacker and Collection System: Automatic stacker for easy panel collection.
• Noise Reduction: Insulated components to keep noise levels within OSHA standards.

9. Machine Speed:

• Production Speed: Ranges from 10-15 meters per minute, depending on panel complexity.
• Profile Switching Time: Quick-change feature, usually under 5 minutes.

10. Optional Extras:

• Coil Car: For easier material handling.
• Remote PLC Monitoring: Allows remote access and diagnostics.
• Adjustable Profile Width: Available for machines with broader customization needs.

Question and Answer Section

Q1: What materials can the Double Roof Panel Roll Forming Machine handle?
A1: This machine is highly versatile and can handle materials such as galvanized steel, color-coated steel, and aluminum. It supports material thicknesses between 0.3 and 0.8 mm, making it suitable for various roofing applications.

Q2: How does the machine switch between profiles?
A2: The machine is equipped with a dual-profile design and a PLC control system that enables easy profile switching. Operators can switch profiles through the touch-screen interface, with the process usually taking under five minutes.

Q3: What maintenance does this machine require?
A3: Regular maintenance includes lubrication of moving parts, inspection of the hydraulic system, and routine cleaning of rollers and cutters. It’s also recommended to check for wear on the rollers and blades periodically and replace them as necessary.

Q4: How precise is the cutting process?
A4: The Double Roof Panel Roll Forming Machine is highly precise, with a cutting tolerance within ±1.0 mm. This ensures minimal waste and optimal accuracy, which is essential for projects that demand precision.

Q5: Can this machine operate continuously for long hours?
A5: Yes, it is designed for continuous operation, making it suitable for high-volume production needs. However, periodic maintenance and monitoring are essential to ensure smooth operation and longevity.

Q6: What are the safety features of this machine?
A6: Safety features include protective guards, emergency stop buttons, and overload protection. These features are in place to minimize accidents and protect both the operators and the machine components.

Q7: How customizable is the machine?
A7: The Double Roof Panel Roll Forming Machine is customizable in terms of profile shape, material type, and thickness. Additionally, optional extras such as coil cars, remote PLC monitoring, and adjustable width settings are available to tailor the machine for specific requirements.

Q8: Is it energy efficient?
A8: Yes, the machine is designed for efficient power use. The servo motors and hydraulic systems are optimized to minimize energy consumption without sacrificing performance.

Q9: How long does it take to install and set up the machine?
A9: Installation and setup typically take 1-2 days, depending on the production environment. Once installed, operators can quickly adjust settings using the PLC interface, reducing setup time for each profile.

Q10: What are the typical industries that use this machine?
A10: The Double Roof Panel Roll Forming Machine is widely used in the construction industry, specifically for residential and commercial roofing projects. It is also popular with metal sheet manufacturing firms due to its ability to produce multiple panel profiles efficiently.