Fascia roll forming machine UK

A fascia roll forming machine is an advanced piece of industrial equipment designed to produce fascia panels with high precision and efficiency. These machines are widely used in the construction and roofing industries for creating fascia boards, which provide a finished look to roofing edges while protecting the structure from weather elements.

Full Machine Description

The fascia roll forming machine automates the process of forming fascia panels from metal coils. It operates by feeding metal coils into a series of precisely aligned rollers that progressively shape the material into the desired profile. Equipped with modern control systems and customizable features, these machines deliver accurate, repeatable results, making them indispensable for manufacturers aiming for quality and efficiency.

Fascia roll forming machines are particularly suitable for large-scale production and can process a variety of materials, including aluminum, galvanized steel, and pre-painted metal.

Specifications

Below are the typical specifications of a high-quality fascia roll forming machine:

1. Roller Materials:
   • High-grade steel with hard chrome plating for durability.
   • Heat-treated rollers for resistance to wear and tear.
2. Frame Size:
   • Heavy-duty steel frame with a thickness of 18-20 mm, ensuring stability and long-term performance.
3. Motors:
   • Main motor power: 5.5 kW - 7.5 kW.
   • Hydraulic motor power: 4 kW.
4. PLC Control System:
   • Advanced touch-screen interface.
   • Brands like Siemens, Mitsubishi, or Delta for reliability.
   • Remote monitoring capabilities (optional).
5. Machine Speed:
   • 10–15 m/min (standard).
   • Up to 20–30 m/min with optional speed-enhancing systems.
6. Material Capability:
   • Material thickness: 0.3–0.8 mm.
   • Material width: Up to 400 mm.
   • Compatible materials: aluminum, steel, pre-painted sheets, etc.
7. Cutting System:
   • Hydraulic cutting with a die-mold system for burr-free edges.
   • Pre-cutting and post-cutting options.
8. Safety Features:
   • Safety enclosures around rollers.
   • Emergency stop buttons and warning alarms.
9. Optional Extras:
   • Automated stackers.
   • Remote PLC systems for data tracking.
   • Coil handling systems (uncoilers and recoilers).
   • Embossing units for textured finishes.

Applications

Fascia roll forming machines are used to produce panels for:

• Residential roofing systems.
• Commercial and industrial roofing projects.
• Decorative finishes for building exteriors.

FAQs and Q&A

Q1: What is a fascia roll forming machine used for?
A: It is used for manufacturing fascia panels that are commonly applied to the edges of roofs to provide an aesthetic finish and protect structures from weather damage.

Q2: What materials can a fascia roll forming machine process?
A: It can process materials like aluminum, galvanized steel, pre-painted sheets, and other lightweight metals.

Q3: How can I ensure the machine meets UK power standards?
A: Ensure the machine is configured to operate on the UK standard power supply of 380V/50Hz, 3-phase.

Q4: What is the average cost of a fascia roll forming machine?
A: The cost can range from £25,000 to £75,000, depending on the machine's specifications and optional features.

Q5: Can I customize the fascia profile?
A: Yes, most machines offer customizable tooling to create specific fascia profiles as per client requirements.

Q6: How long does it take to install the machine?
A: Installation typically takes 3–5 days, including testing and training.

Q7: What maintenance is required?
A: Regular maintenance involves lubricating the rollers, inspecting the hydraulic system, checking electrical connections, and cleaning the machine to prevent material buildup.

Q8: How is the fascia roll forming machine delivered to the UK?
A: Machines are shipped via freight and comply with UK import regulations. Delivery typically includes customs clearance and transport to your facility.