Floor deck roll forming machine France

The floor deck roll forming machine is an advanced, automated system capable of forming various types of steel profiles from coiled steel sheets. These machines are engineered for precision and efficiency, ensuring uniformity in profile dimensions and structural integrity.

• Materials Processed: Galvanized steel, pre-painted steel, or other coated materials.
• Applications: Construction of multi-story buildings, bridges, warehouses, and industrial facilities.
• Features: High-speed operation, adjustable profile dimensions, and low maintenance.

Specifications

Here are the detailed specifications for a typical floor deck roll forming machine:

1. Roller Materials:
   • High-grade chromium steel with heat treatment to ensure durability and resistance to wear.
2. Punching and Notching System:
   • Hydraulic punching unit for embossing and notching as per project requirements.
3. Servo Motors:
   • High-precision servo motors for feeding and cutting accuracy.
4. Hydraulic Cutting System:
   • Hydraulic-powered cutter with hardened steel blades for precise cuts.
5. Frame Size:
   • Heavy-duty steel frame for stability and durability during high-speed operations.
6. Motors:
   • Energy-efficient motors tailored to meet varying power supply requirements (220V, 380V, or customized).
7. PLC System:
   • Programmable Logic Controller (PLC) for automated control and operational efficiency.
   • Touchscreen interface for easy parameter adjustments.
8. Machine Speed:
   • Up to 20–25 meters per minute, depending on the profile and material thickness.
9. Safety Guards and Enclosures:
   • Fully enclosed design with safety covers to ensure operator safety.

Key Advantages

• High Efficiency: Continuous operation with minimal manual intervention.
• Customizable Profiles: Adjustable rollers and tooling for different floor deck designs.
• Cost-Effective: Reduces labor costs and material wastage.
• Durability: Robust construction for long-term use in demanding environments.

Common Questions and Answers

Q1: What is the typical thickness range of materials processed by this machine?

A1: Most floor deck roll forming machines can handle material thicknesses ranging from 0.8mm to 1.5mm, with some advanced models capable of working with up to 2mm.

Q2: Can the machine produce multiple floor deck profiles?

A2: Yes, many machines are designed with interchangeable rollers and adjustable settings to produce various floor deck profiles.

Q3: How much space is required for installation?

A3: The typical floor space required is around 15–25 meters in length and 2–3 meters in width, depending on the model and additional equipment like stackers and uncoilers.

Q4: What are the maintenance requirements?

A4: Regular maintenance includes lubrication of moving parts, inspection of rollers for wear, checking hydraulic systems, and ensuring electrical connections are secure.

Q5: Is training provided for operating the machine?

A5: Yes, most manufacturers offer on-site training or online guidance to ensure smooth operation and troubleshooting.

Q6: What is the average production capacity?

A6: Depending on the machine specifications, production capacity can range from 500 to 1,000 square meters per shift.

Q7: Are there any optional add-ons?

A7: Optional features include:

• Automatic stackers: For organized stacking of finished profiles.
• Remote PLC control systems: For monitoring and adjusting machine operations remotely.
• Coil car tippers: To simplify material loading.

Conclusion

Floor deck roll forming machines are indispensable for producing reliable and high-performance floor decking profiles. Their efficiency, flexibility, and precision make them a vital tool in the construction industry. Whether you are looking to invest in a new machine or upgrade your existing setup, understanding its specifications and features ensures you select the right equipment for your needs.