Floor deck roll forming machine in Singapore

Machine Description

A floor deck roll forming machine is specialized equipment designed to produce high-quality metal floor decking profiles. These profiles are widely used in construction, particularly in multi-story buildings, bridges, and other structural applications. Floor decking panels provide a strong foundation, often used as structural support for poured concrete, and offer enhanced durability, weight distribution, and load-bearing capacity.

Floor deck roll forming machines are equipped to handle a range of materials, such as galvanized steel, aluminum, and other high-tensile materials. The machine processes coils of metal by guiding the sheet through a series of rollers that shape it into the desired profile. The end product typically has ribs or grooves that enhance its load-carrying capacity, making it ideal for construction projects that require reinforced flooring.

Key Specifications

1. Roller Material:
   • Hardened and tempered steel (often Cr12 or GCr15 with chrome coating for durability).
   • Number of rollers: Typically ranges from 18 to 28, depending on the profile requirements.
2. Frame Size:
   • Heavy-duty steel frame construction to reduce vibration and maintain accuracy during production.
   • Frame thickness varies depending on the machine's size but usually falls between 16-20 mm.
3. Material Thickness:
   • Capable of processing sheets ranging from 0.8 mm to 1.5 mm in thickness.
4. Material Width:
   • Input coil width typically ranges from 800 mm to 1250 mm.
5. Production Speed:
   • Standard speed: 10-15 meters per minute.
   • High-speed options: Up to 30 meters per minute, depending on the customization and motor type.
6. Motors:
   • Servo motor for precise feeding.
   • Main motor power ranges from 7.5 kW to 15 kW, depending on the machine’s capacity.
7. Hydraulic Cutting System:
   • Utilizes a hydraulic cutting system to ensure precise cutting to the specified length.
   • Cutting power typically ranges from 5 kW to 7.5 kW, depending on material thickness.
8. PLC Control System:
   • Equipped with a user-friendly PLC (Programmable Logic Controller) system for automated control.
   • Allows operators to set lengths, production speeds, and batch quantities easily.
9. Safety Features:
   • Safety guards around critical moving parts.
   • Emergency stop buttons at multiple points on the machine.
10. Power Supply:

• Typically requires a 380V, 50Hz power supply, customizable to regional requirements.

1. Optional Extras:

• Stacker: Automatically stacks finished decking panels for convenience.
• Remote PLC control system: Allows operation and monitoring from a distance.
• Leveling System: Ensures flatness of materials for precise roll forming.

Question and Answer Section

Q1: What are the primary applications for floor decking profiles produced by this machine?
A1: Floor decking profiles are primarily used in the construction of multi-story buildings, mezzanine floors, bridges, and industrial structures. The decking acts as a reinforcement for concrete, providing strength, load-bearing capacity, and stability.

Q2: Can the machine handle different material types?
A2: Yes, the floor deck roll forming machine is designed to process a variety of metals, including galvanized steel, aluminum, and high-tensile steels, depending on the project's requirements. However, adjustments may be needed for specific materials, especially concerning thickness and hardness.

Q3: How long does it take to set up and install the machine?
A3: Installation and setup typically take 1 to 3 days, depending on the machine's size, additional equipment, and the experience level of the installation team. The machine requires precise alignment for optimal performance, so assistance from a technician is recommended.

Q4: What kind of maintenance is required for a floor deck roll forming machine?
A4: Regular maintenance includes lubricating the rollers, checking and tightening bolts, cleaning the machine, and inspecting the electrical components. Periodic maintenance helps ensure the machine operates smoothly, reduces wear and tear, and prevents production issues.

Q5: Can this machine be customized for different floor deck profiles?
A5: Absolutely! Floor deck roll forming machines can be customized with different roller designs and cutting systems to create various profile shapes. Customization may increase production time and costs, but it enables flexibility to meet different construction standards and requirements.

Q6: What is the average lifespan of a floor deck roll forming machine?
A6: With proper maintenance, a floor deck roll forming machine can last 10-15 years or longer. High-quality rollers, durable frame construction, and consistent maintenance routines contribute to its longevity.

Q7: Are there safety considerations for operators?
A7: Yes, the machine includes multiple safety features, such as emergency stops and safety guards, to protect operators. Operators should also wear personal protective equipment (PPE), follow machine operation guidelines, and undergo training to reduce risks.

Q8: How does the PLC system improve production efficiency?
A8: The PLC system enables automated control of production parameters such as speed, length, and batch quantity. This reduces manual intervention, minimizes errors, and allows consistent, high-quality output. The system also simplifies troubleshooting by displaying error codes for quick diagnosis.

Q9: What factors affect the pricing of a floor deck roll forming machine?
A9: The price is influenced by the machine’s production speed, thickness range, material capabilities, customization for different profiles, and additional features like stackers and remote controls. High-speed machines and models with advanced automation typically cost more.

Q10: Is shipping and installation included in the purchase?
A10: This depends on the manufacturer or supplier. Some companies offer installation and training as part of the purchase package, while others may charge extra. It’s best to clarify this with the supplier to avoid unexpected costs.